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Individual Forming Solutions
Individual Forming Solutions

Stamping

High performance oil for severe stamping operations, contains chlorine
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Light brown, clear Visual
Density at 20°C: 1.00 g/cm3 ASTM D 7042
Viscosity at 40°C: 36.0 mm2/s ASTM D 7042
Flash point: > 150 °C DIN EN ISO 2719
Copper corrosion: 1a DIN 51759-1
Stamping oil for the textile industry etc, chlorine free
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellowish, clear Visual
Density at 20°C: 0.87 g/cm3 ASTM D 7042
Viscosity at 40°C: 50.0 mm2/s ASTM D 7042
Flash point: > 165 °C DIN EN ISO 2719
Copper corrosion: 1b DIN 51759-1
High performance evaporating stamping oil for aluminium, material thickness up to 8 mm
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Transparent Visual
Density at 20°C: 0.82 g/cm3 ASTM D 7042
Viscosity at 20°C: 4.9 mm2/s ASTM D 7042
Flash point: > 66 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
For steel, galvanized steel and other materials, no fatty residues, better workshop atmosphere (less mist and odor)
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Transparent Free 347.0 mm2/s 1.08 Not determined*
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Transparent 8.0 5 % grade 0 1.4 1840 μS/cm
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
- + - - + -
*Discolourations of non-ferrous metals should be examined in preliminary tests

Thread forming

Evaporating forming oil for thread rolling of die-cast aluminum, residue free after annealing
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Transparent Visual
Density at 20°C: 0.79 g/cm3 ASTM D 7042
Viscosity at 20°C: 3.9 mm2/s ASTM D 7042
Flash point: > 80 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
For steel, galvanized steel and other materials, no fatty residues, better workshop atmosphere (less mist and odor)
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Transparent Free 347.0 mm2/s 1.08 Not determined*
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Transparent 8.0 5 % grade 0 1.4 1840 μS/cm
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
- + - - + -
*Discolourations of non-ferrous metals should be examined in preliminary tests

Deep drawing

VDA approved prelube for the automotive industry or kitchenware/ appliances
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Medium brown, clear Visual
Density at 15°C: 0.91 g/cm3 ASTM D 7042
Viscosity at 40°C: 120.0 mm2/s ASTM D 7042
Flash point: > 190 °C DIN EN ISO 2719
Film type: Oily Haptical
Removability (1.7 g/m2): Fulfilled VW-52.01/VDA 230-201
Draining behaviour (after 24 h) Fulfilled VW-PV 52.03/VDA 230-201
Humidity test: 30 cycles DIN EN ISO 6270-2 AHT
Salt spray performance: 6 h DIN EN ISO 9227 NSS
For drawing of brass cases, water-miscible
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Brown Free 315.0 mm2/s 0.98 No attack
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Yellowish 9.5 5 % grade 0 1.0 Not determined
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
- + - - - -

Wire drawing

Drawing of aluminum wire with diameter > 10 mm
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellowish, clear Visual
Density at 20°C: 0.91 g/cm3 ASTM D 7042
Viscosity at 40°C: 1800.0 mm2/s ASTM D 7042
Flash point: > 160 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Drawing of aluminum wire with diameter < 10 mm
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellowish, clear Visual
Density at 20°C: 0.91 g/cm3 ASTM D 7042
Viscosity at 40°C: 840.0 mm2/s ASTM D 7042
Flash point: > 160 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Drawing of nickel wire, up to a few μm in diameter
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Medium brown, clear Visual
Density at 20°C: 0.93 g/cm3 ASTM D 7042
Viscosity at 40°C: 36.0 mm2/s ASTM D 7042
Flash point: > 175 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
High performance oil for drawing of steel and stainless steel wires, contains chlorine
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellow Visual
Density at 20°C: 1.45 g/cm3 ASTM D 7042
Viscosity at 40°C: 2335.0 mm2/s ASTM D 7042
Flash point: > 190 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests

Hydroforming

Fully synthetic product with very good material compatibility, water-miscible
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Yellow Free 4.7 mm2/s 1.05 Not determined*
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Yellowish 9.6 5 % grade 0 2.2 Not determined
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
- - - + + +
*Discolourations of non-ferrous metals should be examined in preliminary tests

Tube drawing

For severe forming operations, made with natural raw materials, contains chlorine
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Medium brown, clear Visual
Density at 20°C: 1.19 g/cm3 ASTM D 7042
Viscosity at 40°C: 260.0 mm2/s ASTM D 7042
Flash point: > 180 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
High performance oil for drawing of steel and stainless steel wires, contains chlorine
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellow Visual
Density at 20°C: 1.45 g/cm3 ASTM D 7042
Viscosity at 40°C: 2335.0 mm2/s ASTM D 7042
Flash point: > 190 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Drawing oil for copper, cupronickel and aluminum tubes, available in different viscosities
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Clear Visual
Density at 20°C: 0.90 g/cm3 ASTM D 7042
Viscosity at 40°C: 850.0 mm2/s ASTM D 7042
Flash point: > 160 °C DIN EN ISO 2719
Copper corrosion: 1a DIN 51759-1
For copper and copper-iron alloys
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Clear Visual
Density at 20°C: 0.90 g/cm3 ASTM D 7042
Viscosity at 40°C: 2780.0 mm2/s ASTM D 7042
Flash point: > 160 °C DIN EN ISO 2719
Copper corrosion: 1a DIN 51759-1
Chlorine free pilger paste for stainless steel tubes
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Beige Visual
Density at 20°C: 1.20 g/cm3 ASTM D 7042
Viscosity at 40°C: Not measurable ASTM D 7042
Flash point: > 100 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Brown Visual
Density at 20°C: 1.03 g/cm3 ASTM D 7042
Viscosity at 40°C: Not measurable ASTM D 7042
Flash point: > 300 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
For drawing of tubes with small diameters (e.g. for diesel injection lines)
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Brown, clear Visual
Density at 20°C: 0.90 g/cm3 ASTM D 7042
Viscosity at 40°C: 90.0 mm2/s ASTM D 7042
Flash point: > 220 °C DIN EN ISO 2719
Copper corrosion: 1b DIN 51759-1
Drawing soap, for steel and galvanized steel, application at approximately 50°C
Physical Properties Typical Data
Parameter Typical results
Operating concentration 5 - 10 %
Operating temperature 75 - 90 °C
Retention time in soap bath 5 - 10 min
Drawing velocity Max. 100 m/min
Concentration (grease in piston) 6 - 7 % grease
Concentration (alkalinity in methanol) 0 - 2 ml
Fully synthetic tube welding medium for bright steel, boron free version of FW 7651
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Yellow, clear Free 8.0 mm2/s 1.06 Not determined*
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Clear 9.4 5 % grade 0 2.3 1590 μS/cm
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
- + - - + +
*Discolourations of non-ferrous metals should be examined in preliminary tests

Bending

For severe forming operations, made with natural raw materials, contains chlorine
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Medium brown, clear Visual
Density at 20°C: 1.19 g/cm3 ASTM D 7042
Viscosity at 40°C: 260.0 mm2/s ASTM D 7042
Flash point: > 180 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Evaporating forming oil e.g. for coiling steel tubes for heat exchangers
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Yellow brown Visual
Density at 20°C: 0.84 g/cm3 ASTM D 7042
Viscosity at 20°C: 7.4 mm2/s ASTM D 7042
Flash point: > 61 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests

Calibrating

Evaporating straightening and polishing oil for aluminum and brass tubes, quickly evaporates without leaving any residue
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Transparent Visual
Density at 20°C: 0.76 g/cm3 ASTM D 7042
Viscosity at 20°C: 1.8 mm2/s ASTM D 7042
Flash point: > 56 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests

Hammering

Neat cutting oil, also for light forming operations
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Light brown, clear Visual
Density at 20°C: 0.91 g/cm3 ASTM D 7042
Viscosity at 40°C: 26.0 mm2/s ASTM D 7042
Flash point: > 164 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests

Straightening

Evaporating straightening and polishing oil for aluminum and brass tubes, quickly evaporates without leaving any residue
Physical Properties Typical Data
Parameter Typical results Tested according to
Appearance: Transparent Visual
Density at 20°C: 0.76 g/cm3 ASTM D 7042
Viscosity at 20°C: 1.8 mm2/s ASTM D 7042
Flash point: > 56 °C DIN EN ISO 2719
Copper corrosion: Not determined* DIN 51759-1
*Discolourations of non-ferrous metals should be examined in preliminary tests
Tube welding emulsion for bright and galvanised steel
Physical Properties Typical Data
Concentrate
Colour Mineral oil content Viscosity at 20°C:
ASTM D 7042
Density at 20°C:
ASTM D 7042
Copper corrosion:
DIN 51759-1
Brown 30 % 186.0 mm2/s 0.98 Not determined*
5% Solution
Colour pH-value
(tap water)
Corrosion protection
DIN 51360-2
Refractometer factor (brix) Conductivity
(Deionised water)
Whitish 9.2 5 % grade 0 1.0 1550 μS/cm
Characteristics
Mineral oil EP-additives Chlorine Boron Amines FAD
+ - - - - +
*Discolourations of non-ferrous metals should be examined in preliminary tests