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Automotriz
Servicios y productos innovadores que ofrecen mejoras continuas de productividad y utilidad para la industria automotriz
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TRIM® MicroSol® 590XT Soars to new heights!
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TRIM®
Synthetics
For Precision, Repeatable Parts — Day-in, Day-out
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TRIM. 금속가공유. TRIM® 금속가공유는 모든 유형의 절삭 및 연삭 작업에서 60년 이상 업계를 선도해 왔습니다. 전세계적으로 뛰어난 성능으로 정평이 나 있는 TRIM은 자동차, 항공우주 및 의료 부품 제조업체와 같은 전문 산업의 요구사항을 충족합니다.

다양한 절삭 및 연삭 작업에서 적용되는 신세틱, 세미신세틱, 에멀전 절삭유 TRIM은 공구 및 유제수명을 늘리고, 부품의 표면조도를 개선하며, 수익을 향상시킵니다.
MicroSol. MicroSol® 제품. 최고의 성능을 발휘하기 위해:


TRIM®  MicroSol® 반합성 마이크로에멀션 냉각제는 고성능 윤활유를 제공하고 궁극적으로 비용을 절감합니다. 생산에 적합한 MicroSol 제품으로 정밀 부품, 탁월한 공구 수명, 섬프 수명 연장, 규정 준수 보장 및 수익성 증대를 보장합니다.


항공우주, 의료, 자동차 또는 높은 생산, 정밀 부품 제조 산업의 엄격한 요구 사항을 충족할 수 있도록 설계된 MicroSol은 고객의 우려에 대응하고 생산량을 늘리며 수익을 높일 수 있습니다.
MicroSol
에멀전 절삭유. 에멀전 절연삭유. 최적의 생산을 위해 준비되었습니다:


기계적 윤활성이 우수하고  오일 함유량이 높은 TRIM® 에멀전 절삭유는 공구와 소재 사이에 두꺼운 윤활막을 형성합니다.  
에멀전 절삭유는 브로칭(broaching), 리밍(reaming), 딥홀가공(deep hole drilling), 드릴(drilling), 태핑(tapping), 센터리스 연삭(centerless grinding)과 같은 600 SFPM 미만의 저속 가공에 추천되는 유제입니다. 


에멀전 절삭유는 동, 황색금속, 합금강, 알루미늄 주조, 알루미늄 전신재 뿐 아니라 난삭 소재인 티나늄, 니켈 기반 합금소재에도 우수한 성능을 발휘합니다. 


최적의 생산을 위한 요구사항에 맞게 설계된 TRIM 에멀전 절삭유로 준비하십시오.
에멀전 절삭유
반합성 기술. 반합성 절삭 및 연삭유. 절삭 용해제:


TRIM® 반합성 기술은 에멀션의 오일 함량이 높지 않아도 합성물의 냉각 및 윤활을 제공합니다. 높은 SFPM에서 작동하도록 설계된 반합성 기술은 특정 제품에 따라 페이스 밀링, 절삭 회전, 그라인딩, 탭핑 및 드릴링을 포함한 많은 작업에서 우수한 성능을 발휘합니다.


반합성 기술은 합금강, 공구강, 주철 및 구리 합금뿐만 아니라 플라스틱 및 합성물과도 호환됩니다. 이연이 적을수록 반합성 기술은 적은 재료를 사용하기 때문에 비용이 절감됩니다.
반합성 기술
신세틱 절삭유. 신세틱 절연삭유. 성과를 극대화 하십시오:


TRIM® 의 신세틱 절삭유는 오일을 함유하지 않았거나 오일 함량이 매우 낮아 깨끗하게 사용이 가능한 절삭유입니다. 경수 안정성이 우수하고, 부식방지 기능이 탁월한 신세틱 절삭유는 잔류물을 적게 남겨 세척이 용이합니다. 신세틱 절삭유는 가공 중 묻어나가는(carry-off) 양이 극도로 적기 때문에, 운영비용이 절감됩니다. 


TRIM 신세틱 절삭유로 깨끗하고 오래 가공하십시오.
신세틱 절삭유
탭핑. 탭핑유. 탁월한 가공성:


강력한 마찰 감소의 특성을 가진 TRIM® TAP 신세틱 및 신세틱 혼합 비수용성 탭핑유는 난삭 금속용 가공유로 제조되었습니다. 극도의 난삭가공을 위해 윤활성을 높인 탬핑유는 공구수명 연장, 탁월한 표면 마무리 및 부품의 크기 제어를 보장합니다. 


모든 TAP 제품은 TRIM의 모든 수용성 절삭유와 호환됩니다.


포기하지 마시고 TRIM TAP 제품을 사용하십시오.
탭핑
특수 유제. 특수 유제. 사용자에게 맞게 특별히 설계되었습니다:


TRIM® 특수 유제는 고압 또는 대용량 애플리케이션과 같은 고유한 요구 사항에 맞추거나 특정 규정 또는 승인 요건을 해결하기 위해 특별히 맞춤 제작된 제품입니다. 


문제나 특별한 요구사항이 무엇이든, TRIM은 항상 솔루션을 제공해 드립니다.
특수 유제
Master STAGES. 세정제 & 방청제. 정밀부품 생산 및 가공품의 탁월한 표면 완성도를 위해서는 효과적인 세정과 방청 성능이 필수적이며, 이를 위해 Master STAGES'는 부품세척, 금속 방청, 유지보수 세정을 망라하는 다양한 제품을 제공하고 있습니다. 항공우주, 의료산업, 자동차, 에너지 탐사, 중장비 및 일반 제조 생산을 위해 설계된 Master STAGES'의 제품들은 엄격한 요구사항을 준수하여 환경규제에 부합하면서도 최고의 성능을 제공하며, 수익성을 높여줍니다.  
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보건 및 안전에 문제가 있습니까? 거품 문제가 있습니까? 녹과 부식 또는 부품에 남아있는 절삭유 잔류물이 문제입니까? 높은 폐기비용이 발생합니까?
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대규모 제조업체이든지  주문생산공장이든지 상관없이, 생산에서의 문제와 우려사항이 무엇이든, 우리는 고객의 필요를 충족시키고 실질적인 차이를 만들어내기 위해 특별히 설계되었고 성능이 검증된 제품을 보유하고 있습니다. 적절한 가격에 공급되는 맞춤 솔루션 — 그것이 Master STAGES 의 차별점입니다.
세척제. Master STAGES™ 세척제 & 세척 화학물. 단일 단계 또는 다단계 스프레이, 고압, 투입 및 초음파 세척기의 경우, Master STAGES™ 고농축 세척제와 수용성 세척 화학물은 긴 섬프 수명과 습동유 제거, 적은 거품, 적은 미스트, 적은 이연성 및 생물학적 안정성—을 제공하며, 대부분 EP 첨가제 또는 SARA 313 보고 성분이 없습니다. 간단한 부식 방지 기능을 찾고 계십니까? 경수나 거품 문제를 겪고 계십니까? 경제적인 비용으로 더 깨끗한 부품을 찾으십니까?
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냉각수 및 경유의 잔류물을 세척하시겠습니까? 아니면 잘 녹지 않는 그리스, 중유, 페인트 화합물,
윤활유, 왁스 오일, 산화물 또는 녹을 제거하시겠습니까? 알루미늄, 철강, 주철, 스테인리스 스틸, 합금, 황동, 청동, 구리, 마그네슘에 이르는 다양한 금속의 경우, Master STAGES를 사용하여 이러한 목적의 작업에 활용할 수 있습니다.
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합성/반합성 인프로세스 섬프 및 중앙 시스템 세척제인 Master STAGES 제품군은 냉각수 수명을 획기적으로 연장하고 가동 중단 시간을 현저히 감소시킵니다.
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당사의 강력한 유지 보수 세척제는 유해한 부식성 화학 혼합물이 없어도 기계, 제품 표면, 도자기, 플라스틱, 유리 및 바닥에서 가루나 먼지가 발생합니다. Master STAGES로 깨끗하게 정리하십시오!
세척제
스프레이. 스프레이 알칼리성 공정 중 세척제. 화학 세척제로 부품을 담그면 스프레이 클렌징이 다양한 금속에서 토양, 냉각제 및 오일 잔여물을 빠르고 효과적으로 제거할 수 있는 방법을 제공합니다. Master STAGES 스프레이 세척제는 보다 적은 메이크업으로 부품에 얼룩이 생기지 않도록 빠르고 효과적으로 작업을 수행할 수 있도록 특별히 제작되었습니다. Master STAGES 인프로세스 스프레이 세척제는 매우 낮은 V.O.C와 보고 가능한 SARA 313 성분이 없어 매우 견고하고 빠르게 반응합니다.
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Master STAGES 스프레이 세척제는 알루미늄, 강철, 주철, 스테인리스 스틸, 합금, 황동, 구리, 마그네슘 등의 냉각제, 경유 및 중유, 그리스, 시멘트 화합물, 윤활제, 왁스 오일, 산화제 또는 녹을 제거할 수 있도록 특별히 설계되었습니다.
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고농축의 Master STAGES 스프레이는 수명 증가, 습동유 제거, 적은 냄새와 거품, 적은 미스트, 추가적인 부식 방지 기능을 제공하여 전체적인 비용을 절감하면서도 깨끗한 부품을 생산합니다.
스프레이
방청제. Master STAGES™ 방청제. 탁월한 표면 마무리를 하는데 있어 부식이나 녹보다 더 방해가 되는 것은 없습니다. 최고 효율의 Master STAGES의 방청제는 주철, 강 및 기타 철계 금속에서 부터 알루미늄, 동 합금, 황동 및 청동까지 수 일에서 최대 12개월 이상까지 방청성능을 제공합니다. 
Master STAGES는 작업 공정간 옥내 방청, 장기 옥외방청 또는 해외로 선적할 경우까지 고객이 필요로 하는 다양한 요구를 충족하는 믿을만한 방청유 제품을 보유하고 있습니다. 

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Master STAGES의 방청제는 침적법, 플러드 코팅(flood coating), 상온 또는 가온 스프레이, 롤러, 붓칠법 등으로 사용할 수 있으며 대부분의 제품은 바륨을 함유하지 않고 V.O.C 함량이 매우 낮습니다. 믿을 수 있는 Master STAGES 방청제로 비용효율이 높은 방청효과를 누리십시오.
방청제
신세틱. 신세틱 방청제. 고농축의 경제적인 Master STAGES™ 신세틱 방청제는 얇은 수용성 보호필름을 생성하여 1~2개월의 녹과 산화방지 성능을 제공합니다. 청정하고 거품이 매우 적은 Master STAGES의 신세틱 방청제는 바륨이 함유되지 않았으며 V.O.C 함량이 매우 낮습니다.
신세틱
에멀전 타입 방청제. 에멀전 부식방지제. 최장 6개월까지 금속 부품을 녹과 산화작용으로부터 보호하는 Master STAGES™의 초고농축 에멀전타입 수용성 방청제로 경제적인 제품입니다. V.O.C 함유량이 극도로 낮으며 바륨을 함유하지 않아 환경친화적인 Master STAGES의 에멀전 타입 방청제는 저압 스프레이 및 침적(디핑) 방식에 사용이 가능합니다.
에멀전 타입 방청제
세척 및 녹 방지. 세척 및 녹 방지용 부식 억제제. Master STAGES™ CLEAN 첨단 기술 제품군은 매우 효과적인 세척 기능을 제공하며, 동일한 인프로세스 원스텝으로 효과적이며 단기적인 부식 방지 필름 효과를 볼 수 있습니다.
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특정 금속, 원하는 부식 억제 기간, 스프레이의 적용 범위, 투입, 초음파 부품 및 침지 탱크 세척에 이르기까지 다양한 용도로 설계된 세척 및 녹 방지용 부식 억제제는 모두 고농축 및 경제적이며 거품이 거의 없고 V.O.C. 함유량이 매우 낮습니다.
세척 및 녹 방지
Case Studies
Industrial Fluid Solutions Expands Customer Offerings with TRIM<sup>®</sup> MicroSol<sup>®</sup> Products Industrial Fluid Solutions Expands Customer
Offerings with TRIM® MicroSol® Products
Wisconsin-based Industrial Fluid Solutions is a metalworking fluid distributor and fluid maintenance
service provider that sells to CNC machine shops, die casting companies, mold makers, and heavy
equipment manufacturers. Their customers range from small metalworking shops to large equipment and
component suppliers in the midwest.
THE CHALLENGE THE SOLUTION
THE RESULTS
When metalworking companies and manufacturers look
for industrial fluid, they generally take one of two positions:
either they want the best price, or they want the fluid that
offers the best performance. Most believe these qualities
are mutually exclusive.
Because many of IFS’s customers work in industries
like automotive and heavy equipment parts, their fluid
requirements are stringent. The products they use must
prevent corrosion, odors, foam, and dermatitis.
Industrial manufacturing companies throughout Wisconsin
and Illinois turn to IFS for fluid maintenance programs and
services. To meet the needs of their customers, IFS must
provide them with cutting fluids that not only work great,
but also eliminate specific complications like odor and tool
life issues — while still being cost-effective.
IFS began offering several products in the Master Fluid
Solutions’ TRIM® MicroSol® product line. These products
were formulated specifically to meet the needs of
modern manufacturing and have shown great results
in all industries. It allowed customers the ability to
machine both ferrous and non-ferrous metals at a price
point that worked for the customers. TRIM MicroSol’s
new technology increases sump and tool life, a definite
advantage for manufacturing facilities. Additionally, the
biostability and extreme pressure components allowed
it to be used in a variety of machining applications,
essentially replacing two products with a single solution.
For IFS, working with Master Fluid Solutions has provided
the support they need to offer customers both fluids and
services above and beyond their competition. Master
Fluid Solutions’ deep understanding of both customer and
distributor needs helps IFS consistently provide highquality
products for their customers’ unique applications.
In turn, IFS is able to build strong, long-lasting customer
relationships.
By switching from two products to one, along with
increased tool and sump life, IFS’s customers have seen
savings of up to 30% annually on coolant after switching
to the TRIM MicroSol product family. Additionally, IFS has
consistently seen Master Fluid Solutions’ products win
after testing in production, increasing customer loyalty
and driving additional revenue.
©2019 Master Fluid Solutions. Master Fluid Solutions®, TRIM® and MicroSol® are registered trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2020-01-23
“Working with MFS has been a really positive
experience. We were able to offer another product
line, expand it with different options, and grow our
customer base with their support.”
– Courtney Green, Service Manager
30% Annual Savings
Signicast Improves Employee Morale with Master Fluid Solutions Signicast Improves Employee Morale
with Master Fluid Solutions
Signicast manufactures precision investment castings for a variety of industries, including firearms,
mining and oilfield, recreational vehicles, and aerospace. With three plants located in the United States
and three in Europe, Signicast can meet the needs of small to large runs of components for a wide range
of applications.
THE CHALLENGE THE SOLUTION
THE RESULTS
Biostability and customer service are the two main
factors that drive Signicast’s metalworking fluid purchases.
The fluid needs to avoid changing colors or developing
a bad smell, which can indicate the presence of harmful
bacteria or tramp oil and make for an unpleasant work
environment for employees. Signicast also wants to know
that its metalworking fluid provider will provide assistance
if needed.
Nonexistent customer service from a previous supplier
led Signicast to find a new provider. Its Milwaukee,
Wisconsin-area facility uses a 10,000 gallon system, and
the company needed to know that it would get technical
support when it had questions about managing its fluid.
After evaluating several metalworking fluid suppliers,
Signicast chose Master Fluid Solutions and its
TRIM® MicroSol® 585XT for its operations. TRIM
MicroSol 585XT does not require extra biocides or
fungicides to remain biostable. The District Sales Manager
from Master Fluid Solutions helped steer Signicast to the
correct fluid for its machines, was knowledgeable about
the product line and metalworking, and was confident that
the product would work.
TRIM® MicroSol® 585XT became part of Signicast’s overall
efforts to achieve longer tool life, and it certainly has
contributed to the initiative. The machines are cleaner and
do not have a brown sludge buildup, saving approximately
$16,000 per year in its main coolant system.
However, it’s Master Fluid Solutions’s customer service
that has really stood out to the company. When Signicast
has a question about how to improve its shop floor,
Master Fluid Solutions is there to provide information.
Master Fluid Solutions also sent in its own service
engineers to assist with discharge, clean, and recharge
(DCR) to ensure a proper, thorough and quick process.
Additionally, the biostability of TRIM MicroSol 585XT
has contributed to happier employees, who no longer
continually have to report problems with the fluid. This
takes the pressure off the Plant Engineer, who can focus
on proactively managing and maintaining equipment on
the shop floor and continue to reap the benefits of the
cost savings, turning that toward strategic initiatives.
“Master Fluid Solutions isn’t afraid to jump in and get
dirty. With them, it’s all about customer service.”
– Matthew Speier, Plant Engineer
©2019 Master Fluid Solutions. Master Fluid Solutions®, TRIM® and MicroSol® are registered trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2020-01-22
$16,000 Per Year Savings!
Seeing flawless parts and dramatic results with TRIM<sup>®</sup> MicroSol<sup>®</sup> 690XT premium microemulsion. www.masterfluidsolutions.com/na/en-us/
©2015-2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical
Corporation d/b/a Master Fluid Solutions. 2020-01-06
TRIM® MicroSol® 690XT
Cuts to the Chase
HY-SPEED MACHINING GRANTS PASS, OREGON
INNOVATIONS
FOR LONGER SUMP
A N D T O O L L I F E
General Manager Mike Mills, Sr.
Check out Mike Mills, Sr.’s video testimonial at
https://2trim.us/v/?v=420.
For more video interviews from our customers about
MicroSol 690XT performance, visit our web site at:
www.microsol-690xt.com
Seeing flawless parts and dramatic results with
TRIM® MicroSol® 690XT premium microemulsion.
Experiencing huge savings in time and costs.
For more than 30 years Hy-Speed Machining has been
producing quality, precision-machined parts primarily for the
commercial and military aerospace industry.
They had tapping issues on their CNC and lathes– having to
program stops in order to manually add tapping fluid.
And to go from water soluble synthetic for aluminum to a
straight cutting oil for Inconel®, they had to stop production
and clean the machines to make the switch.
They ran a trial on MicroSol 690XT and found dramatic results.
They no longer needed to waste time switching from straight oil
to coolant to run different metals because the MicroSol 690XT
did it all– whether milling, turning, or tapping 6061 or 7075
aluminum, steel, 316 stainless, 17-4, 440C heat-treated stainless,
or Inconel.
“We ran some tapping tests,” General Manager Mike Mills, Sr.
notes. “We went from 2-56, 4-40, 6-32, to 8-32 form taps to tap
30 holes each in a block of 6061 aluminum– without any issues
or need for tapping fluid at all– same tap no changes in speeds
and feeds. Then “we tapped 17-4 stainless on the lathes with it
without any extra tapping fluid. MicroSol 690XT has increased
the life of our taps dramatically, decreased our machine downtime,
and improved our production rates.”
MicroSol 690XT provided impressive results from the start.
First, they ran a small, 100-piece Inconel job. Rather than having
to switch their cutoff tool every 5 pieces, they ran the whole job
without changing it. With the flat-bottom, carbide drill going
800 thousandths deep, they ran all the parts on one drill –
rather than changing the drill for every 10 pieces as in the past.
Mills says MicroSol 609XT proved to be “a dramatic improvement,
cutting is just incredible, and on that small job alone we
saved about $3,000 on tooling costs.“ And that’s just one job!
Additionally, with the switch to MicroSol 690XT, Mills mentions
that the floors and machines are free of sticky residue and the
operators have had no problems with dermatitis.
The switch “saves us a lot over a year,” says Mills. Hy-Speed
Machine continues to run strong with MicroSol 690XT and could
not be more impressed with the difference to their bottom line.
Peak your performance and profits with MicroSol 690XT.
Flawless Parts
TRIM<sup®</sup> MicroSol<sup®</sup> 690XT has produced astonishing results for Hy-Speed Machining www.masterfluidsolutions.com/na/en-us/ ©2015-2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical
Corporation d/b/a Master Fluid Solutions. 2020-01-06
TRIM® MicroSol® 690XT
Saves on Tooling
and Run Times
HY-SPEED MACHINING GRANTS PASS, OREGON
INNOVATIONS
FOR LONGER SUMP
A N D T O O L L I F E
CNC Programmer Mike Mills, Jr.
Check out the video testimonial featuring Mike Mills Jr. and
others from Hy-Speed Machining at
https://2trim.us/v/?v=420
For more video interviews from our customers about
MicroSol 690XT performance, visit our web site at
www.microsol-690xt.com
TRIM® MicroSol® 690XT has produced
astonishing results for Hy-Speed Machining
Making a big difference to the bottom line.
Hy-Speed Machining, an Oregon job shop whose majority of
work is for the aerospace industry, runs aluminum along with
lots of tough-to-machine Inconel® and other aerospace alloys.
Having to stop their CNC machines to add tapping fluid to cut
challenging metals was costing them a lot of money—
both
in production time and tapping fluid. With a successful trial,
they changed the whole shop over to MicroSol 690XT with
impressive results.
CNC programmer Mike Mills, Jr. has been amazed at the
difference in production and huge cost savings since their
switch to premium semisynthetic MicroSol 690XT.
Mills sites the new coolant’s performance with a recent job
cutting Inconel, “Since we switched to the MicroSol 690XT, we
were able to increase our surface footage, our speed rates, our
chip loads, and our tool life. We literally get up to six times the
tool life that we were getting with the former coolant. On this
one job, we went from 12 minutes per part down to four and
one-half minutes—with a tenth of the coolant cost.
“With this Inconel job,” he continues, “we use a $450 drill.
Before, we were going through four to five of them on the run
of 150 parts. With the MicroSol 690XT, we use ONE drill for
the entire run and it’s still good to run more parts! We definitely
have cut our tool and coolant costs down, sped the run time
up... we are looking at saving thousands of dollars on this job.”
That is just one example of the dramatic results they see with
MicroSol 690XT day in and day out.
“It has really changed our world here at Hy-Speed Machining, it
has been a great success for us,” adds Mike. “MicroSol 690XT has
helped our bottom line tremendously; with the savings on coolant,
tooling costs, the time it took to switch out tools, and the faster run
times, we’ll see savings of hundreds of thousands per year.
It’s incredible.”
See your profits soar with MicroSol 690XT.
Astonishing Results
Revved-up Performance: Global Automotive Crankshaft Manufacturer Saves Coolant Costs www.masterfluidsolutions.com/na/en-us/
Rev-up your
performance.
Have our team of Camshaft/
Crankshaft Grinding Experts
baseline your operation.
Call 800-874-0105 today
to improve your productivity
PROVEN COST SAVINGS
Downtime due to foaming
and bacteria was eliminated
and production is up.
Application Specifications
Grinder: Landis Multi-Wheel
Wheel: Norton SG
Material: powdered metal
Operation: journal grind
Filter: vacuum paper bed
INNOVATIONS
F O R L O N G E R S U M P
A N D T O O L L I F E
©2019 Master Fluid Solutions. Master Fluid Solutions® and TRIM® are registered
trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2019-12-05
ReOvvveedr -tUhep LPoenrfgo rHmaaunl ce
Additional significant savings were realized by eliminating the need for costly additives
to reduce bacteria and foam levels. C270 reduced oil mist, kept the work environment
cleaner, improved part cleanliness for process gauging, and increased operator
acceptance. Now crankshaft and camshaft production is running smooth with C270.
When a world leader in automotive manufacturing
had a problem, TRIM® experts provided the solution.
Problem: A global automotive manufacturer’s crankshaft production at one facility fell
short of its 1500 crankshafts per day objective. Analysis proved further production time
was being lost due to foaming and heavy bacterial contamination of a heavy-duty
ester-based coolant.
Solution: TRIM® C270 proved the perfect solution. Independent testing confirms
C270 dissipates foam 13.9 times faster than the competition, and operates at a
very low bacteria level. The automotive manufacturer changed to C270 with
dramatic savings in coolant costs, water, filter media use, and downtime.
Coolant costs dropped by
$36,000 per year.
Water consumption
decreased 40%.
Filter media use down
over 30%.
BBEEFFOORREE
WITH TRIM C270
BBEEFFOORREE
WITH TRIM C270
$ $
$ $
BBEEFFOORREE
WITH TRIM C270
DOWNTIME COOLANT COST WATER USE FILTER MEDIA
72,000
36,000
Costs Dropped By $36,000
Zooming Production: Global Camshaft Producer Reduces Filter Media by over 98%
Filter Media Reduced 98%
Excel Manufacturing Boosted their bottom line with TRIM<sup>®</sup> MicroSol<sup>®</sup> 690XT www.masterfluidsolutions.com/na/en-us/ ©2015-2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master
Chemical Corporation d/b/a Master Fluid Solutions. 2019-12-03
Here’s how TRIM® MicroSol® 690XT semisynthetic
outperformed expectations for Excel Manufacturing
MicroSol 690XT saves time and money
Brad Watts, Makino a81 operator, is thrilled with their change to
premium semisynthetic MicroSol 690XT. They had been using
two different coolants in their shop, one of which was targeted
specifically at their foaming issues. Now they were looking for
one high-performance solution that could do it all. After a threemonth
trial, Excel Manufacturing changed over their whole shop
to MicroSol 690XT.
They find MicroSol 690XT has provided much better lubricity
with low foam and much less coolant consumption. They had
been running their coolant with a high refractometer reading
in an effort to address their problem with excessive foam. Now
they run MicroSol 690XT at half the refractometer reading with
no foaming issues at all.
Brad Watts attests, “Even with the previous, reliable low-foam
coolant, foam would build up in the reserve wait area so
high that it coated the drum and caused the machine to go
into a low-coolant false alarm. With the MicroSol 690XT, foam
barely builds up, then breaks down quickly without a problem.
MicroSol 690XT is going to save us a lot of money... and
I’m really excited we got it shop-wide.”
Longer tool life and less foam with MicroSol 690XT
Maintenance supervisor Curt Metcalf tells us about their
successful three-month testing of MicroSol 690XT. “We tested
it on aluminum, cast iron, and ductal iron. It solved a reaming
problem we were having on aluminum, and we saw improved
tool life. Operators like the low chemical smell and the parts are
much cleaner.”
To resolve their foaming issues Curt says they had tried other
quality coolants, even those specially designed to be low-foam.
One premium microemulsion did solve the foam problems, but
resulted in shorter tool life. With excellent low-foam properties
and exceptional tool life, Curt says, “MicroSol 690XT does it all!”
Boost your profits and production with
MicroSol 690XT!
View testimonial for Bradford Watts, “MicroSol® 690XT Runs at About
Half the Concentration...” at
https://2trim.us/v/?v=419
Check out video testimonial “Curt Metcalf Solves Reaming Problem
with MicroSol® 690XT” at
https://2trim.us/v/?v=415
For more video interviews from our customers about MicroSol 690XT
performance, visit our web site at: www.microsol-690xt.com
TRIM® MicroSol® 690XT
Boosted their
Bottom Line
EXCEL MANUFACTURING OF SEYMOUR, INDIANA
INNOVATIONS
FOR LONGER SUMP
A N D T O O L L I F E
Maintenance Supervisor
Curt Metcalf
Makino a81 Operator Brad Watts
Boosted the Bottom Line
Arkansas Automotive Products Facility Cuts Costs by 30% with Master Fluid Solutions Arkansas Automotive Products Facility Cuts
Costs by 30% with Master Fluid Solutions
A Heber Springs, Arkansas facility, as part of a global company, focuses on suspension products for the
automotive industry using COBAPRESS™, gravity die casting, low-pressure casting, machining, and assembly.
The facility works with aluminum alloy.
THE CHALLENGE THE SOLUTION
THE RESULTS
Machine operators handle parts all day that are
saturated in metalworking fluid, and environmental health
and safety for these employees is a big concern for the
facility. Dermatitis not only affects employee morale but
also productivity.
Additionally, at a plant like this one, a lot of fluids are
used on a day-to-day basis. A significant driver for
choosing fluid is how to lower the cost per piece,
which in this case is how much metalworking fluid is
used to manufacture one part, measured in gallons of
concentrate.
The facility chose a TRIM® MicroSol® product that has
moderate to heavy lubricity, as well as low carry off on
the parts. It meets the health and safety standards set
by the company, as well as a cleanliness specification to
protect the state-of-the-art machines in the plant.
In addition to providing guidance for choosing fluid,
Master Fluid Solutions also came on-site to implement
service aspects to better control fluid management.
This included weekly fluid sampling and concentration
checks, as well as training for facility employees. This
ongoing on-site maintenance and education helps them
improve the life of their fluid.
The cost savings alone have proven that the TRIM®
MicroSol® fluid is ideal for the facility. The company was
able to slash its cost per piece by 30%, a savings of
approximately $180,000 per year or $540,000 over the
three-year contract signed with Master Fluid Solutions.
The facility is also seeing a cleaner working environment.
And as a result of the improved metalworking fluid
management techniques implemented alongside Master
Fluid Solutions, the company has also reduced the
need for service labor and floor maintenance due to
equipment failures.
Anticipated three-year savings: $540,000 with TRIM® MicroSol®
2019-12-02
Cost Per Piece Slashed by 30%
Over the Long Haul: Commercial Truck and Van Engine Manufacturer Eliminated Rust Problem: This manufacturer’s engines are found in virtually every type of commercial
truck and van on the road today, yet they were using an inexpensive local coolant and
were plague with rusting parts and excessive foam. With poor sump life, their 6,500-
gallon central system needed to be dumped every three months.
Besides reducing overall coolant costs and related downtime, improvements include: no
more rusty parts to rework, reduced oil mist, cleaner parts and work area, and better
operator acceptance.
Solution: They needed a coolant that offered low foaming, long sump life, and rust
protection – TRIM® C270 was the solution. They made the switch and the system has
been up and running over eight months without needing to be dumped. Though the local
coolant was one-tenth the cost of C270, the switch to C270 has paid for itself already.
www.masterfluidsolutions.com/na/en-us/
Is your
coolant good
for the long haul?
Have our team of Camshaft/Crankshaft
Grinding Experts baseline your
operation. Call 800-874-0105 today
to improve your productivity
PROVEN COST SAVINGS & PROCESS IMPROVEMENTS
Annualized coolant costs dramatically
reduced – payback in eight months.
Downtime for cleanouts down by 400
percent – from quarterly to ZERO.
Application Specifications
Grinder: Landis
Wheels: Norton vitrified CBN
Material: cast iron and steel
Operation: journal grind
Filter: vacuum paper bed
C270 did away with rusted parts
and costly parts reworks.
INNOVATIONS
F O R L O N G E R S U M P
A N D T O O L L I F E
©2019 Master Fluid Solutions. Master Fluid Solutions® and TRIM® are registered
trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2019-11-29
OvOerv ethre t hLeo nLgo nHga Hulaul
BBEEFFOORREE
12 months
8 months
WITH TRIM C270
None
CLEANOUTS PER YEAR
Every 3 months
ANNUALIIZED COOLANT COSTS IIN MONTHS
WITH TRIM C270
BBEEFFOORREE
When a worldwide manufacturer of engines
had a problem, TRIM® experts had the solution.
RUST LIKE THIS? NEVER AGAIN!
COSTS: DOWN CLEANOUTS: DOWN RUST: GONE
Downtime for Cleanouts Down by 400%
Going the distance: Chinese Diesel Engine Manufacturer Improved Sump Life www.masterfluidsolutions.com/na/en-us/
©2019 Master Fluid Solutions. Master Fluid Solutions® and TRIM® are registered
trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2019-11-26
INNOVATIONS
F O R L O N G E R S U M P
A N D T O O L L I F E
Application Specifications
Grinder: Landis, Schleifring
Wheels: vitrified CBN
Material: steel
Operation: journal, lobe grind
Filter: paper media
Does your coolant
go the distance?
Have our team of Camshaft/Crankshaft
Grinding Experts baseline your operation.
Call 800-874-0105 today to improve
your productivity
PROVEN COST SAVINGS
Eliminated need for costly additives
to control foam and bacteria
No foaming problems meant
no sump pumpout downtime
FOAM DOWNTIME
Solution: Starting in 2003, TRIM® C270 was used in a group of existing Landis
grinders. Impressive results led to C270 replacing other coolants throughout the
plant. When new Schleifring grinders were installed, C270 was their fluid of choice.
Problem: This Chinese diesel engine manufacturer needed to improve their overall
camshaft/crankshaft grinding process and reduce costs. They’d used both an
expensive, high-tech, semisynthetic coolant and a less expensive local blend; both
had problems with foam and short sump life.
Having eliminated foaming, the need for additives, and having improved sump life,
the manufacturer now uses C270 exclusively in their entire grinding process — over
100 machines of various sizes.
Going the Distance
When a global engine and parts manufacturer
had a problem, TRIM® experts had the solution.
Improved Grinding & Reduced Costs
Don’t get it SIMPLY clean, get it Master STAGES™ REALLY clean! A customer using Simple Green asked
for a cleanabilty analysis of Simple
Green versus Master STAGES. Using
the LAB/TECH SERVICE Test Methods
Section 906, Master Fluid Solutions
professional chemists conducted blind
head-to-head tests of Master STAGES
CLEAN F2 and Task2 Grime Fighter
against Simple Green Industrial
Cleaner and Degreaser.
The results speak for themselves. Both
Master STAGES CLEAN F2 and Task2
Grime Fighter remarkably
outperformed Simple Green in
cleaning various machine shop soils.
and have cleaner machines, parts,
and workplace with Master STAGES.
Save money and maintenance time
NOTHING BUT THE FACTS.
Chlorinated Oil
Hydraulic Oil
Sulferized Oil
Used Motor Oil
Metalworking
Fluid Residue
Master STAGES
CLEAN F2
TEST RESULTS at 5% product dilution with water
Master STAGES Simple Green
Task2 Grime Fighter
Make it easy to boost your bottom line –
with Master STAGES.
Test procedures: Steel test strips were submerged in mixtures of chlorinated, hydraulic,
sulfurized, and tramp oils to replicate standard machine shop soils, cured for 24 hours, then
cleaned with the respective cleaners. Products were tested with 5%,10%, and 20% dilutions
of deionized water and tested at 50°C for five minutes. Product performance was similar at
all dilutions per the above chart (10% and 20% dilution results not shown for lack of space)
and IN NO TEST DID THE SIMPLE GREEN OUTPERFORM the CLEAN F2 or Task2 Grime Fighter.
www.masterfluidsolutions.com/na/en-us/
©2019 Master Fluid Solutions. Master Fluid Solutions® is a registered trademarks of Master Chemical Corporation d/b/a Master Fluid
Solutions. Master STAGES™ and Task2™ are trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2019-10-16
= Completely Cleaned = Mostly Cleaned = Partially Cleaned
It’s that SIMPLE. Master STAGES™ Task 2™
and CLEAN F2™ out clean Simple Green.
The proof is in the CLEAN!
Don’t get it SIMPLY clean,
get it Master STAGES™ REALLY clean!
Completely Cleaned Mostly Cleaned Partially Cleaned
INNOVATIONS
F O R L O N G E R S U M P
A N D T O O L L I F E
™
REALLY Clean!
Ace Manufacturing of Cincinnati, Ohio | TRIM<sup>®</sup> MicroSol<sup>®</sup> 690XT Raised the Bar on Productivity www.masterfluidsolutions.com/na/en-us/ ©2015-2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical
Corporation d/b/a Master Fluid Solutions. 2019-09-24
TRIM® MicroSol® 690XT produced
dramatic results for Ace Manufacturing
Ace Manufacturing of Cincinnati, Ohio had been running
another coolant with far less than desired results. They were
experiencing multiple problems: ”tap break and a real terrible
tool life”, along with problems with foam, shop uncleanliness,
rust on machines, and foul odor. Within weeks of beginning
their trial of MicroSol 690XT on three CNC machines, they
reported tool life was dramatically improved. Highly lubricious
MicroSol 690XT was keeping the machines lightly oiled,
rust-free, and definitely cleaner without any residue build up.
Tapping into fluid savings - and bonuses -
with MicroSol 690XT
Ace supervisor Chuck Adams says, ”We’re losing a lot of coolant
because it was foaming out of the side of the tanks, especially
the two Morey’s with the high-pressure units. We were losing
15 to 20 gallons a week just from overflow. Since we have
changed to MicroSol 690XT, we have no foam at all! Our
operators like the pleasant odor and the shop environment is
cleaner. We’re changing the entire shop over to MicroSol 690XT.”
”We were having a lot of tap wear and tap breaks trying to
tap titanium,” Chuck testifies. ”After putting in MicroSol 690XT,
tapping is much better, lubricity much higher, we’re having less
failure, and our taps are lasting a lot longer. We are not shutting
down to change tools as often, so we exceeded our production
target and got our bonus this past quarter!”
MicroSol 690XT, the problem solver
Ace Manufacturing’s CNC operator Phil Smith couldn’t be
more impressed with MicroSol 690XT’s performance. Phil
reports “Since we have switched to using MicroSol 690XT, it
has eliminated all my rust issues, all of my tapping and tooling
breakage problems, all the odor issues, and all of the foaming
issues! It has been a great coolant!”
Let MicroSol 690XT put you at the top of the pack!
Check out our MicroSol 690XT customer video testimonials at:
https://2trim.us/v/?v=416
Chuck Adams, Machining Titanium with MicroSol® 690XT
https://2trim.us/v/?v=417
Chuck Adams, Tapping into Fluid Savings with MicroSol® 690XT
https://2trim.us/v/?v=418
Chuck Adams, Wants to Convert Whole Shop to MicroSol® 690XT
https://2trim.us/v/?v=414
Phil Smith, Eliminates Tool Breaking Issues with MicroSol® 690XT
TRIM® MicroSol® 690XT
Raised the Bar
on Productivity
ACE MANUFACTURING OF CINCINNATI, OHIO
INNOVATIONS
FOR LONGER SUMP
A N D T O O L L I F E
CNC Operator Phil Smith
Supervisor Chuck Adams
Tool Breakage Problems Eliminated
TRIM<sup>®</sup> MicroSol<sup>®</sup> 690XT Raised the Bar on Cleanliness www.masterfluidsolutions.com/na/en-us/ ©2015-2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical
Corporation d/b/a Master Fluid Solutions. 2019-09-24
Ace Manufacturing enjoys keeping it clean
with the switch to TRIM® MicroSol® 690XT.
When Ace Manufacturing of Cincinnati, OH switched to
MicroSol 690XT shopwide, here is what Shop Supervisor Chuck
Adams reported...“after just the first couple weeks, the inside
of the machines, way covers, and jigs are rust free and the
machines are definitely a lot cleaner. It keeps the inside of the
machines lightly oiled with a light film, but there is no discoloration
or residue buildup.”
Chuck continues, “With the MicroSol 690XT, we have virtually
no residue in our machines. The operators like the coolant a
lot better because it keeps their machines clean and they don’t
have to work hard cleaning the parts after machining. Not only
are the parts themselves cleaner, but the smell’s better and the
workplace is cleaner.”
Choose MicroSol 690XT:
> highest lubricity MicroSol product for
markedly longer tool life and superior finish
> exceptional foam control, low carryoff
> dramatically extended sump life for
substantial savings on time and material
> soft aqueous film protects parts, keeps machines clean
> multimetal, multi-operation versatility
> superior corrosion inhibition on
ferrous and nonferrous metals
> nonchlorinated; no nitrates, triazine, phenol, or
sulphurized EP additives
> no need for tank-side biocides or fungicides
> boron- and halogen-free
Use MicroSol 690XT especially for:
> steel, stainless steel, copper, titanium and
aluminum alloys, and most composites
> high-pressure, low-foaming operations
Keep it really clean with MicroSol 690XT!
INNOVATIONS
FOR LONGER SUMP
A N D T O O L L I F E
TRIM® MicroSol® 690XT
Raised the Bar
on Cleanliness
ACE MANUFACTURING OF CINCINNATI, OHIO
Typical semisynthetic
leaves sticky residue.
TRIM MicroSol 690 XT
keeps machines clean!
Check out our MicroSol 690XT customer video testimonials at:
https://2trim.us/v/?v=416
Chuck Adams, Machining Titanium with MicroSol® 690XT
https://2trim.us/v/?v=417
Chuck Adams, Tapping into Fluid Savings with MicroSol® 690XT
https://2trim.us/v/?v=418
Chuck Adams, Wants to Convert Whole Shop to MicroSol® 690XT
https://2trim.us/v/?v=414
Phil Smith, Eliminates Tool Breaking Issues with MicroSol® 690XT
Very Clean Machines
TRIM<sup>®</sup> MicroSol<sup>®</sup> 590XT Eliminated Production Problems and Increased Profits! TRIM® MicroSol® 590XT eliminated
production problems and increased profits!
www.masterfluidsolutions.com
©2019 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical Corporation
d/b/a Master Fluid Solutions; Master Fluid Solutions™ is a trademark of Master Chemical Corporation d/b/a
Master Fluid Solutions. 2019-02-12
A UK manufacturer of
aerospace components had
seemingly insurmountable
problems using Houghton
Aquacare AL– then TRIM
MicroSol 590XT saved the day!
The Houghton Aquacare AL coolant
caused sticky residue buildup in
machines and produced parts so sticky
it added process time to get them clean.
Extremely high levels of bacteria and
fungus caused a horrid foul odour,
employee breathing problems, and
health and safety issues. Measuring
probes distorted by coolant fungal
growth caused inaccurate tooling
measurements, and off-spec parts.
They needed a change!
Master Fluid Solutions recommended
TRIM MicroSol 590XT. The new charge
of high-performance MicroSol 590XT
eliminated all problems with foul odour,
fungus, and unreliable laser probe
readings and subsequent defective parts.
Annual coolant consumption was
reduced by 32,000lts!
Long-lasting MicroSol 590XT dropped
coolant spend by £10,000 annually
and massively reduced machine and
component cleaning costs.
Using MicroSol 590XT, they were able to
implement a fluid recycling program to reuse
an average of 5,000lts per week. Previously
paying £150 per 5,000lts to dispose of
waste coolant, the customer saved £7,800
annually. Better for their green credentials
and the planet.
Additional savings overall due to
> increased component surface quality
> cleaner components
> longer sump and tool life
> considerably lower machine maintenance
> less machine downtime
has this customer realising huge savings
with MicroSol 590XT.
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
£7,800 ANNUAL SAVINGS
£150 weekly savings by recycling
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
36% LOWER CONSUMPTION
117,000lts
85,000lts
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
£270,000 annual spend
£260,000 annual spend
£10,000 COOLANT SAVINGS
£150 weekly disposal costs
Production Problems Eliminated
TRIM<sup>®</sup> MicroSol<sup>®</sup> 590XT beseitigte Produktionsprobleme und steigerte den Gewinn! TRIM® MicroSol® 590XT beseitigte
Produktionsprobleme und steigerte den Gewinn!
www.masterfluidsolutions.com
©2019 Master Fluid Solutions. TRIM® und MicroSol® sind eingetragene Marken der Master Chemical
Corporation, firmiert unter dem Namen Master Fluid Solutions; Master Fluid Solutions™ ist eine Marke der
Master Chemical Corporation, firmiert unter dem Namen Master Fluid Solutions. 2019-02-12
Ein britischer
Komponentenhersteller für die
Luft- und Raumfahrtindustrie
hatte mit seinem
Kühlschmierstoff Houghton
Aquacare AL scheinbar
unüberwindliche Probleme – bis
TRIM MicroSol 590XT die Lage
rettete!
Mit Houghton Aquacare AL lagerten
sich Rückständen in den Maschinen ab;
die erzeugten Teile waren so verklebt,
dass für ihre Reinigung eine zusätzliche
Bearbeitungszeit erforderlich war. Ein
extrem hoher Bakteriengehalt und Pilzbefall
verursachten einen höchst unangenehmen
Geruch, Atemprobleme unter den
Mitarbeitern und diverse Gesundheits- und
Sicherheitsprobleme. Von Pilzwachstum im
Kühlschmierstoff beeinträchtigte Messsonden
zeigten unzuverlässige Werkzeugmessungen
und nicht spezifikationsgemäße Teile an.
Etwas musste sich ändern!
Master Fluid Solutions empfahl TRIM
MicroSol 590XT. Gleich mit der ersten Charge
des Hochleistungskühlschmierstoffs MicroSol
590XT konnten alle Probleme in Verbindung
mit unangenehmen Gerüchen, Pilzen und
unzuverlässigen Lasersonden, deren fehlerhafte
Messungen vermeintlich defekte Teile
auswiesen, gelöst werden.
Der jährliche Kühlschmierstoffverbrauch wurde
um 32.000 l reduziert!
Das lange vorhaltende Produkt MicroSol
590XT senkte die jährlichen Ausgaben für
Kühlschmierstoffe um 10.000 £; zudem sorgte es
für eine massive Reduzierung der Kosten für die
Maschinen- und Komponentenreinigung.
Mit MicroSol 590XT konnte der Kunde
ein Flüssigkeits-Recyclingprogramm
implementieren, das die wöchentliche
Wiederverwendung von durchschnittlich 5.000 l
ermöglichte. Der Kunde, der für die Entsorgung
seines Kühlschmierstoffabfalls zuvor 150 £
pro 5.000 l bezahlt hatte, verzeichnete jetzt
jährliche Einsparungen von 7.800 £. Eine
Lösung, die für das „grüne“ Selbstverständnis
des Unternehmens – und auch für den
Planeten – besser ist.
MicroSol 590XT ermöglicht diesem Kunden
enorme zusätzliche Einsparungen durch
> erhöhte Qualität der
Komponentenoberflächen
> sauberere Komponenten
> längere Standzeit des Kühlschmierstoffs
und Werkzeugs
> deutlich geringeren Aufwand für die
Maschinenwartung
> weniger Maschinen-Stillstandszeiten.
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
JÄHRLICHE EINSPARUNG VON 7.800 £
Wöchentliche Einsparung von 150 £ durch Recycling
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
36 % WENIGER VERBRAUCH
117.000 l
85.000 l
HOUGHTON AQUACARE AL
TRIM MICROSOL 590XT
Jährliche Ausgaben von 270.000 £
Jährliche Ausgaben von 260.000 £
KÜHLSCHMIERSTOFFEINSPARUNG VON 10.000 £
Wöchentliche Entsorgungskosten von 150 £
Beseitigte Produktionsprobleme
Coolant Costs Reduced 40% While Profits Soar with TRIM<sup>®</sup> E950! With TRIM® E950 High Performance
Machining Emulsion, a large manufacturer
of aerospace, offshore, and energy industry
precision parts is saving more than 40% a
year on coolant costs!
Operating more than 40 CNC machines turning,
machining, drilling, surface and cylindrical
grinding tough-to-machine aluminium, titanium,
Inconel, steels, and stainless, their high-volume
operation produces precision parts day-in, day-out.
They were using Blaser Vasco 7000 with good
results, but were looking to reduce coolant costs
without sacrificing quality. After detailed analysis
of their production, Master Fluid Solutions
recommended testing high-performance
TRIM® E950 against the Blaser Vasco 7000.
They ran head-to-head tests of both products in
several types of machines, varying operations and
metals, and using the same feeds and speeds to
compare identical conditions.
The results proved in all applications that the TRIM
E950 outperformed or equaled the Blaser Vasco 7000
with:
> longer tool life
> pristine surface finish
> an astonishing 40% reduction in coolant cost!
Results far exceeded the minimum 10% cost
reduction Master Fluid Solutions had assured the
manufacturer. Impressed with the clean-running,
excellent performance of E950, the facility
converted all their machines to TRIM E950.
After 12 months, the properly monitored and
maintained E950 is still going strong. Saving more
than 40% on coolant costs to produce the same
high-quality precision parts, E950 has exceeded
all expectations!
www.masterfluidsolutions.com
Coolant Costs Reduced 40%
While Profits Soar with TRIM® E950!
©2018 Master Fluid Solutions. TRIM® and MicroSol® are registered trademarks of Master Chemical
Corporation d/b/a Master Fluid Solutions; Master Fluid Solutions™ and Cutting Edge Metalworking Solutions™
are trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions. 2018-09-05
Coolant Costs Reduced 40%
Reduzierung der Kühlschmierstoffkosten um 40 % bei gleichzeitiger massiver Gewinnsteigerung – mit TRIM<sup>®</sup> E950! Mit der Hochleistungs-Zerspanungsemulsion
TRIM® E950 reduziert ein großer Hersteller von
Präzisionsteilen für die Luft- und Raumfahrt-,
Offshore- und Energieindustrie seine
Kühlschmierstoffkosten um über 40 %!
Das Unternehmen betreibt über 40 CNC-Maschinen, die
schwer zu bearbeitende Aluminium-, Titan-, Inconel-,
Stahl- und Edelstahlkomponenten drehen, bearbeiten,
bohren sowie flach- und rundschleifen. Auf diese Weise
werden täglich Präzisionsteile in hohen Stückzahlen
produziert.
Der Hersteller hatten immer Blaser Visco 700 verwendet
und damit auch gute Resultate erzielt; er wollte
allerdings seine Kühlschmierstoffkosten senken,
ohne Qualitätseinbußen hinzunehmen. Nach einer
Detailanalyse des Produktionsbetriebs empfahl
Master Fluid Solutions einen Vergleichstest seines
Hochleistungsprodukts TRIM® E950 mit dem Vasco 7000
der Firma Blaser.
Daraufhin wurde ein Direktvergleich beider Produkte
in mehreren Arten von Maschinen vorgenommen,
bei verschiedenen Abläufen und mit verschiedenen
Metallen. Um vergleichbare Bedingungen zu schaffen,
wurde mit den gleichen Beschickungsmengen und
Geschwindigkeiten gearbeitet.
Die Ergebnisse zeigten bei allen Anwendungen, dass
TRIM E950 dieselbe oder eine höhere Leistung als Blaser
Vasco 7000 erzielte, was sich niederschlug in:
> einer längeren Werkzeugstandzeit
> einer makellosen Oberflächengüte
> und einer Reduzierung der Kühlschmierstoffkosten
um erstaunliche 40 %!
Die Ergebnisse übertrafen die von Master Fluid Solutions
zugesagte Mindestreduzierung der Kosten um 10 %.
Die Werksleitung war von dem sauber arbeitenden
TRIM E950 und seiner hervorragenden Leistung derart
beeindruckt, dass sie alle ihre Maschinen auf dieses
Produkt umstellte.
Heute, zwölf Monate später, erbringt das
ordnungsgemäß überwachte und gewartete E950
immer noch seine volle Leistung. Mit einer Senkung der
Kühlschmierstoffkosten um über 40 % ohne jegliche
Qualitätseinbußen an den produzierten Präzisionsteilen
hat das E950 sämtliche Erwartungen übertroffen.
www.masterfluidsolutions.com
Reduzierung der Kühlschmierstoffkosten um 40 % bei
gleichzeitiger massiver Gewinnsteigerung – mit TRIM® E950!
©2018 Master Fluid Solutions. TRIM® und MicroSol® sind eingetragene Marken der
Master Chemical Corporation, firmiert unter dem Namen Master Fluid Solutions;
Master Fluid Solutions™ und Cutting Edge Metalworking Solutions™ sind Marken der
Master Chemical Corporation, firmiert unter dem Namen Master Fluid Solutions. 2018-09-05
Reduzierung um 40 %
Process Improvement Results in $2400 a Day Savings PDF Case Study

Colmar Industrial Supplies, LLC
Based in Northbrook Illinois, Colmar Industrial Supplies (www.colmarindustrial.com) is an industrial distributor of metalworking tool and abrasives including:

Read More

Illini Coolant Management Corporation
Illini Coolant Management Corporation (www.illinicoolant.com) is the Chicago Metro area’s complete coolant management resource. “Our goal is to provide our customers with much more than industrial cutting fluids,” said President of Illini Coolant Management, Max Bailey.

Read More
For more information:
Master Chemical Corporation
501 West Boundary
Perrysburg, OH 43551-1200
Phone: 419-724-7729
mscherer@masterchemical.com

Suruga USA CORP.

Process Improvement Results in $2400 a Day Savings

Using exactly the right coolant for the turning centers meant not having to stop to change tools and brush on tapping compound so frequently; helping Suruga pick up more than 2.5 hours per machine per shift—for a savings of about $2400 per day.

Addison, Illinois-based Suruga USA Corp.manufactures metal forming machinery and accessories, and special mechanical parts for factory automation. As sister company and sole distributor to Misumi USA, a subsidiary of the Misumi Corporation of Japan, Suruga’s mission is to provide highly original products with high quality, competitive prices and short delivery times. “Our customers want and need the finest quality parts possible when they are doing factory automation and we have both first class people and the tools here to provide just that,” said Wally Campbell, plant manager of Suruga USA.

Suruga manufactures precision plant automation components in lot sizes from one to more than 100 parts with very short lead time. The twin goals of very high quality and very short turn-around time leads Suruga to do much of its machining in the “hard”. Typical materials are 52100 at 58RC, 440C, A2, 304, and 316. “I have been making parts of one kind or another out of a wide variety of materials for more than thirty years,” said Mr. Campbell. “Each of the plants I have worked with in the past has had one or more tough jobs. Here we have very few easy jobs and we regard tapping the end of a 52100 shaft at 58RC as standard fare,” he said.

Combining tight tolerances and surface quality requirements with small lot sizes causes constant searches for better ways to produce parts. “One of the key goals of every modern manufacturer is to make a better part at lower cost,” said Wally Campbell. “I started looking at my costs and production choke points and realized I needed to focus on tapping the ends of the shafts because we make a lot of shafts and I was only getting a few parts per tap.”

Supply Chain Collaboration
Mr. Campbell brought in tooling professional, Jeff Whyle, of Colmar Industrial Supplies, for assistance. Colmar is a supplier to Suruga and prides itself on providing not only tools but creative solutions to process problems. “Suruga was spending more than 2 ½ hours every day shutting down machinery in order to apply and re-apply tapping compound,” said Mr. Whyle. “They were applying tapping compound manually and were not getting the expected tap life,” he said. The tapping fluid was causing other problems,” added Mr. Whyle. The tapping fluid was polluting the cutting fluid in the machine, degrading the coolant and causing rancidity. Lubrication is critical to the machining process—coating sliding surfaces, eliminating wear by carrying away the heat generated by friction, and helping to remove chips from the cutting zone. Jeff Whyle suggested involving an expert in coolant management and recommended Max Bailey, of Illini Coolant Management. “You can minimize coolant problems and increase throughput by partnering with an expert,” said Mr. Whyle.

Coolant management is the monitoring and control of all coolant-related variables to optimize tool life, increase productivity, improve the overall shop environment, and reduce coolant waste disposal problems. Control of these factors can yield significant bottom-line gains. Coolant contaminated with tramp oil in the coolant sump can develop bacteria, becoming rancid and foul smelling. Bacteria can be a major contributor to coolant failure. It chemically alters coolants and destroys the lubricants and corrosion inhibitors in the process. It can also pass off corrosive acids and salts into the coolant, which can lead to low pH and corrosion problems. Parts and tools can be contaminated causing damage or excessive wear. “Being a believer in optimizing the process as much as possible when I am tinkering, it only made sense to ask Max for help,” said Mr. Campbell. According to Mr. Campbell, partnering with a coolant distributor to identify the product best suited for the operation improves machining processes and lowers costs.

Illini Coolant Management is a Premier Distributor of Master Chemical Corporation’s TRIM® product line and prides itself on providing its customers with complete solutions. In addition to providing coolant, and the services needed to maintain coolant, Illini’s expertise extends to an understanding of machining processes. According to President, Max Bailey, “Illini has spent many years developing a network of relationships with other vendors including tooling companies like Colmar, grinding wheel specialists, and waste haulers. We have a good working relationship with Colmar,” said Mr. Bailey. “We are able to assist Colmar’s customers when they have coolant management issues and we call on Colmar when our customers have tooling issues,” he continued. As a Master Chemical Corporation Metalworking Fluids Specialist, Max Bailey has undergone years of training in cutting and grinding issues, coolant management and recycling, and methods to diagnose and fix coolant-related function problems. “Master Chemical teaches its distributors to identify and solve cutting fluid problems in the field. We are trained to understand not only cutting and grinding and coolant-related problems but machinery issues as well,” said Max Bailey. “We don’t provide cookie cutter solutions,” he continued. “We are prepared to analyze a customer problem, review the range of possible solutions, and make our recommendation. According to Mr. Bailey, Illini offers a no-cost risk proposition. “We’ll come in and do all the work. We’ll guarantee the product and if the product doesn’t work, we’ll remove it, so the customer risks nothing,” he stated.

Cost Savings Realized
Max Bailey ran tests and assessed the situation. At this point—while using a tapping compound that had to be applied manually—the tapping operation was averaging four parts per tap at a cost of approximately $23 each. Stopping to change taps and apply tapping compound was costing Suruga an average of two and a half hours per machine, on ten machines, running two shifts. “Solving cutting fluid problems can seem pretty straight forward,” said Max Bailey. “But the process is complex. Machining coolants come in a range of chemical compositions and you need to match the properties of the fluid with the demands of the job,” he concluded.

After reviewing test results Mr. Bailey proposed a different solution. “We elected to proceed with a high-lubricity, low-foam synthetic, because it had the potential to be used across the board—eliminating the need to manage three different fluids,” said Mr. Campbell. “We chose a TRIM synthetic coolant that approaches the machining performance of premium soluble oils. Even with its very high performance, the coolant meets or exceeds the most stringent environmental standards,” he stated. As soon as the product had been chosen, Illini Coolant Management technicians cleaned a machine to conduct a trial and recharged with the new TRIM fluid.

More than a year later, Wally Campbell is still pleased with the solution. Eliminating the noncompatible tapping compound has saved time and increased productivity as well as extending the sump life and reducing fluid contamination. Suruga has standardized using the TRIM product. “The TRIM coolant is about 15% more expensive on average than the products it replaced,” observed Mr. Campbell. “However, we use about 40% fewer gallons and the machines are running cleaner with less odor,” he concluded.

Additional Benefits: Savings in Cost AND Time Savings
Illini Coolant Management continues to identify changes to further improve processes for future cost savings. Suruga has added eight small, inexpensive coalescing units designed for sump-side use with a flow rate of 1.5 U.S. gpm (5.6 lm). The Sump Side Coalescer™ was developed by Master Chemical Corporation (the originators of coolant recycling) to meet the needs of any metalworking plant for a simple, effective, low-cost tramp oil separator. The Sump Side Coalescer will process machine tool coolants to remove tramp oils and fines and provide clean, reusable coolant.

Wally Campbell can list the benefits of the fluid change. They include longer tool life, improved part quality, reduced rejects and scrap, less machine downtime, and improved work environment. Suruga’s average tap life is up from four parts to more than 30. The cost per tapped hole has gone from $5.75 to $.77 per hole. As a result of not stopping so frequently to change tools and brush on tapping compound, the company has picked up more than 2.5 hours per machine, per shift, for a savings of about $2400 per day. “Using this TRIM product has resulted in finding the equivalent of three new machining centers worth of capacity without spending a dollar in capital,” stated Wally Campbell.

TRIM® and XYBEX® are registered trademark of Master Chemical Corporation
The Sump Side Coalescer™ is a trademark of Master Chemical Corporation
©2008 Master Chemical Corporation   |  www.masterchemical.com  |  PDF/Download Help  |   2008-05-21

 

 


Back to Case Study

Colmar Industrial Supplies, LLC
Based in Northbrook Illinois, Colmar Industrial Supplies (www.colmarindustrial.com) is an industrial distributor of metalworking tool and abrasives including:

    * Cutting Tools-HSS and Carbides
    * Indexable Carbide Tooling
    * Abrasives
    * Workholding and Toolholding
    * Measuring Tools
    * Shop Supplies
    * Machinery

As a child, Colmar President Aaron Shapiro’s basement had toys on one half and tools on the other. His father had started a company that sold tools out of the back of his station wagon, and used the basement for overstock. By age 12, he was grinding points on used taper shank drills to makeup sets. Mr. Shapiro’s father always said that customers were loyal to distributors that save them money.

Today Aaron Shapiro understands that if a distributor provides the tools and services that deliver value and cost reductions to the customer, the distributor’s business will grow. “In the 25 years I have been in the Industrial Distribution industry, I have learned to empathize with the customer,” said Mr. Shapiro. “I know if I can't bring more value to my customer than the competitors, the competitors will get the orders,” he stated.

The Colmar philosophy is that the people who actually run a company are its customers. Colmar works to earn the customer’s trust by providing the highest quality tools and by being creative problem solvers. “Part of the value we provide is our knowledgeable, experienced staff and our understanding of industrial processes,” said Mr. Shapiro. Colmar has built a strong business network and partners with colleagues to provide customers with expert solutions to machining problems.
©2008 Master Chemical Corporation   |  www.masterchemical.com  |  PDF/Download Help  |   2008-05-21

 

 

Back to Case Study

Illini Coolant Management Corporation
Illini Coolant Management Corporation (www.illinicoolant.com) is the Chicago Metro area’s complete coolant management resource. “Our goal is to provide our customers with much more than industrial cutting fluids,” said President of Illini Coolant Management, Max Bailey. Illini Coolant Management Corporation’s expertise extends well beyond coolant management and recycling and methods of diagnosing and fixing coolant-related function problems to include cutting and grinding issues and a solid understanding of machining processes. Illini has built a network of vendor relationships including tooling, grinding, and waste, which enables it to provide complete solutions for its customers. “Our customers know that when you buy a drum of coolant from Illini you’re getting much more than the coolant,” he stated.

Managing coolants effectively and proactively can improve processes and lower cost. According to R. Eric Bevevino, CLS, U.S. companies lose an estimated $4 billion annually by not adhering to a proactive coolant maintenance approach and responding to ensuing lubrication-related failures. “Among the benefits of single-source coolant management are single-source responsibility and environmental compliance,” said Mr. Bailey. “Not to mention the savings in process efficiencies,” he added.

Illini Coolant Management has both the technology and expertise needed to maintain the daily requirements of industrial metalworking equipment. As a Premier Distributor of TRIM brand fluids and XYBEX recycling equipment from Master Chemical Corporation, Illini personnel has undergone extensive training. Master Chemical’s training programs are based on 50 years of research and studies in the metalworking industry. Illini Coolant Management’s experienced technicians use Master Chemical’s portable recycling equipment for in-plant coolant recycling services.

The company maintains a state-of-the-art laboratory, constructed in cooperation with Master Chemical Corporation, for the purpose of conducting coolant testing, which helps maintain optimum coolant performance. Illini’s onsite coolant recycling allows the customer to benefit from the cost savings of recycling fluid without a capital investment. Cost savings are realized in the reduction of waste disposal and eliminating the cost of replacing reusable coolant. The company offers economical programs to meet customers’ specific needs. Illini Coolant can help control metalworking fluids and meet water minimization goals, whether a facility includes one, or hundreds of machine tools. Illini Coolant Management’s services include tank-to-tank centrifugation of fluids, centrifugation of fluids from machine tool reservoirs, cleaning of machine tool reservoirs, and the full cleaning of machine tools.

Illini Coolant Management is so confident in the quality of its products and services that it offers a no-risk guarantee. “We will come in and do all the work,” said Max Bailey. We guarantee the product and if the product doesn’t work we’ll remove it so you risk nothing.” According to Mr. Bailey, this customer-focused approach combined with the high quality Master Chemical TRIM fluids and XYBEX recycling equipment has been spectacularly successful.
©2008 Master Chemical Corporation   |  www.masterchemical.com  |  PDF/Download Help  |   2008-05-21
$2400 per Day Savings
A Light Construction Manufacturer Builds Their Bottom Line. A Light Construction Manufacturer
Builds Their Bottom Line.
Case History
A manufacturer of light construction/excavation
vehicles with two large Midwestern facilities
was looking for cost savings and measurable
performance improvements.
Critical steps of preparation, cleanout, and conversion
were carefully planned to minimize customer
downtime and ensure a problem-free conversion.
The Master Chemical Partnership Process
With meticulous preparation, MCC works with potential, new,
and existing customers through cost analysis, projected tooling
savings, product comparisons, and planning prior to the
process of cleanout and the conversion to the MCC fluid.
Cost Analysis
MCC collected customer data of their current system;
including coolant usage, cleanouts, and time required.
Based on these values, calculations show that by converting
to TRIM® MicroSol® 585, along with an improved fluid
management program, the customer could save at least
$267,000 per year in fluid costs.
Additionally, pilot testing was conducted on the customer’s
machines using MicroSol 585 and projected tooling savings
between 20 and 30 percent.
Master Chemical Corporation
partners with existing and
prospective clients, investing
our time and experience
to help customers improve
their bottom line.
CALCULATIONS Existing MCC
Status Proposal
Total sumpage 6000 6000
Average per gallon cost of coolant
per total sumpage $0.91 $1.22
Gallons of coolant concentrate
used for makeup per year 23,040 15,360
Gallons of coolant concentrate
used for charging sumps per year 1,260 960
Cost of makeup concentrate per year $264,960 $215,040
Cost of charging concentrate per year $14,490 $13,440
Coolant disposal costs per year $1,800 $1,200
Total coolant cost per year $281,250 $229,680
Overhead cost due to
major cleanout downtime $288,000 $144,000
Overhead costs due to recycling
pumpout downtime per year $216,000 $144,000
Total metalworking fluid cost per year $785,250 $517,680
The Maste r Chemical DIFFERENCE –
annual sa vin gs $267,570
www.trimfluids.com
© 2007, Master Chemical Corporation. TRIM® and MicroSol® are
registered trademarks of Master Chemical Corporation. 5/15/07
ANNUAL PROJECTED SAVINGS BETWEEN 20 AND 30 PERCENT USING TRIM MICROSOL 585
30% Reduction
20% Reduction
0 $200,000 $400,000 $600,000 $800,000 $1,000,000 $1,200,000 $1,400,000
ANNUAL COST SAVINGS
Reductions Reductions in Changeover Costs in Tooling Costs
$856,000
Combined
Savings
$1,284,000
Combined
Savings
$460,000
Tool
Savings
$690,000
Tool
Savings
$396,000
Savings in
Changeovers
$594,000
Savings in
Changeovers
Estimated cost savings were projected based on testing on customer’s machines.
Savings are calculated on a one changeover/
day/machine/plant baseline, assuming
90% plant utilization.
Annual baseline annual cost of $2.3 million
ANNUAL FLUID SAVINGS USING TRIM MICROSOL 585
Original
Fluid
Company
Master
Chemical
Corporation
0 $100,000 $200,000 $300,000 $400,000 $500,000 $600,000 $700,000 $800,000
ANNUAL COSTS
Total Coolant Cost
Overhead Cost Due to Major Cleanout Downtime
Overhead Cost Due to Recycling Pumpout Downtime
The Master Chemical Difference
$267,570
The Master Chemical
Difference
$229,680 $144,000 $144,000
®
$281,250 $288,000 $216,000
Proven Results
The plant manger reported that for the first time in 22 years
he received a letter from a union leader complimenting them
on a job that was in progress. The union leader wrote to
say he was extremely pleased with the job MCC and the
manufacturer were doing for the workers – including the
pre-planning and training; and that employees continued to
comment about the great job that MCC did conducting
12 safety training sessions of more than 230 employees.
Their labor relations supervisor commented, “I just wanted to
pass on a conversation I had regarding the coolant change
process which got underway today.” He expressed gratitude
to MCC in the communication process that kept him and
the union informed and the effort made to utilize their own
people as much as possible. Furthermore, he stated that he
“appreciated this whole process and looked forward to doing
it in the future when there are changes in order to avoid
potential issues or grievances.”
Another Satisfied Customer
TRIM MicroSol 585 is performing above expectations.
The manufacturer is achieving better machinability at all
levels – expecting improved overall performance in most
noncutting functions and realizing tool cost savings
between 20 and 30 percent.
Value-added Service Leads
To Customer Satisfaction
TRIM® MicroSol® 585.
The clean performance of a synthetic
AND the protection of a soluble oil.
n Clean running – keeps machines and parts clean,
reduces post-machining operations, and cleaning costs
n Excellent lubricity – multi-metal compatibility, superior
machining performance, and corrosion resistance
n Machine protection – protects machine tools and
parts like a soluble oil without the oily residue
n Biostable – for lower risk, longer sump life, minimized
disposal requirements
n Minimized residue on machines and parts for a
cleaner work environment
MicroSol 585.
Innovation that pays off on your bottom line.
$267,000 Saved Annually
Reduction in Use & Disposal of Cleaner Chemistry: $590.635 Saved Annually Reduction in Use & Disposal of Cleaner Chemistry
$590.635 Saved Annually
United Technologies Corporation: $2.65 Million Saved Annually Maximizing Productivity – Minimizing Waste.sm
TRIM® is a registered trademark of Master Chemical Corporation
Maximizing Productivity – Minimizing WasteSM is a service mark of
Master Chemical Corporation
© 2006 Master Chemical Corporation • Revised 5-11-06
501 West Boundary
Perrysburg, OH 43551-1263
Phone: 419-874-7902
Fax: 419-874-0684
Visit us on the web:
www.masterchemical.com
Before: $2.8 Million
TOOLING COST/YEAR
After: $700,000
Before: 600 Machine Tools
MACHINE TOOLS EFFICIENCY
IMPROVED
After: 350 Machine Tools
Before: 600 Drums
After: 42 Drums
COOLANT PURCHASED/YEAR
Before: Six Workers Required
After: Three Workers Required
COOLANT MANAGEMENT CREW
Before: 1 Million Pounds
After: 30,000 Pounds
DISPOSAL OF LIQUID WASTE
Case Study: UNITED TE CHNOLOGIES CORPORAT ION
Ongoing $2.65 Million Saved
at a Single Plant
With Master Chemical’s assistance
Hamilton-Sundstrand, a division of
United Technologies Corporation,
established a coolant committee with
representatives from plant management,
health and safety, manufacturing,
engineering,
purchasing,
maintenance, and
machine operators.
The program
included:
• MCC-provided
training sessions
• Implementation of
ongoing recycling systems
• Monitoring of coolant and machine
sump conditions
The following results where obtained:
$2.1 Million Saved
Productivity
Savings
of 42%
$301,320 Saved
A Savings of $46,746
$210,000 Saved
$2.65M Saved Annually

Master Fluid Solutions 马思特液体解决方案



4/F, Block H, No. 200 Jinsu Road Pudong, Shanghai
上海市浦东新区金苏路200号H栋4楼, 201206
China

전화번호: +86 21 6807-0101, 400-801-3590
이메일: info@masterchemical.com.cn

기술 지원

XYBEX 유제관리

이메일: info@masterchemical.com.cn

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