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WEDOLiT

WEDOLiT AS 1012

Dewatering-fluid 104°F (40°C) flash point

WEDOLiT AS 1012 is a dewatering fluid with corrosion protection properties. It uses surface-active substances to displace both water and emulsions from the metal surface extremely quick. Even highly complex geometries can efficiently be dewatered. It is mainly used as an immersion bath at room temperature.

  • Due to its strong dewatering effect, residues of flushing water or water containing fluids including emulsions or synthetic coolants are removed from the metal surface
  • After evaporation of the solvent, a thin, non-adhesive protective film remains on the surface, which offers corrosion protection for short-term intermediate storage
  • Water/emulsions that enter the bath will settle after a short period on the bottom of the tank and can be drained off
  • Development of a clear phase boundary between the water and the product, without forming an emulsion phase
  • Due to its extreme dewatering properties, the product is ideal for workpieces that are additionally packaged with VCI foils
  • Excellent bath-life
  • Additive loss due to water contact: None

  • WEDOLiT AS 2251

    Long term DW Fluid 104°F (40°C) flash point

    WEDOLiT AS-2251 is a leading edge corrosion inhibitor for steel and other metals, which offers long-term protection for indoor storage. Its low viscosity allows it to be used as an immersion bath, e.g. for the treatment of hollow parts. It can also be applied by spraying, flooding, brushing or rolling.

  • Ideal for overseas transport
  • Suitable for VCI-foils: The full corrosion protection is only given in the solvent-free film, therefore a short storage time until the solvent evaporates must be observed especially before packing in boxes with foils
  • Stable against acidic and alkaline contamination
  • Good material compatibility
  • Water displacing with very good wetting behavior
  • Easily removable with organic solvents (cold cleaners) or water-miscible alkaline industrial cleaners
  • Additive loss due to water contact: Very low

  • WEDOLiT AS 2603

    High-Protection-Waxdispersion-Fluid 104°F (40°C) flash point

    WEDOLiT AS 2603 is a universal, solvent-containing, long-term corrosion protection. It contains a newly formulated thixotropic wax dispersion, which allows a long period of protection under covered storage as well as a limited storage period for outdoor storage. It can be applied by spraying, flooding, brushing or rolling.

  • Ideal for overseas transport
  • Suitable for VCI-foils: The full corrosion protection is only given in the solvent-free film, therefore a short storage time until the solvent evaporates must be observed especially before packing in boxes with foils
  • After the evaporation of the solvent (quick drying time), a waxy, light-coloured, non-adhesive and non-dust-binding, age-resistant protective film is formed on the treated surface
  • Good protection for outdoor storage
  • It´s recommended to homogenise the product before use or after a longer storage period
  • Protection against atmospheric contaminations such as dissolved gases that cannot penetrate the protective film (water vapour permeability)

  • WEDOLiT AS 4116

    High-Protection-DW-Fluid 140°F (60°C) flash point, thin film

    WEDOLiT AS-4116 is a leading edge corrosion inhibitor for steel and other metals, which offers long-term protection for indoor storage. Its low viscosity allows it to be used as an immersion bath, e.g. for the treatment of hollow parts. It can also be applied by spraying, flooding, brushing of rolling.

  • Ideal for overseas transport
  • Suitable for VCI-foils: The full corrosion protection is only given in the solvent-free film, therefore a short storage time until the solvent evaporates must be observed especially before packing in boxes with foils
  • Stable against acidic and alkaline contamination
  • Good material compatibility
  • Water displacing with very good wetting behavior
  • Easily removable with organic solvents (cold cleaners) or water-miscible alkaline industrial cleaners
  • Additive loss due to water contact: Extremely low

  • WEDOLiT AW 5040

    Water-soluble fully synthetic passivating agent

    WEDOLiT AW 5040 is a water-soluble passivating agent for steel, which is used as an aqueous solution for a short-term corrosion protection. The product contains no oily or fatty substances and is free of sodium nitrite. Furthermore, it contains a copper and brass inhibitor (for the protection of fittings, etc.).

  • Almost foam free
  • While the protecting film remains water soluble, the product is suitable as a short-term corrosion protection of steel (covered storage)
  • Good skin compatibility

  • WEDOLiT AW 8321 (K 110)

    Water-miscible High-performance Fluid

    WEDOLiT AW 8321 is universally applicable for parts cleaning and corrosion protection. This mineral oil based product is not only suitable for steel, but also for non-ferrous metals. Utilizing the latest technology, AW 8321 offers the possibility for a boron and formaldehyde free application.

  • The product forms a stable emulsion, regardless of the concentration. Due to the electrolyte and temperature stability, an application in heated baths is possible (recommended temperature 140 - 176°F, (60 - 80°C))
  • Even at high temperatures the product is stable against contaminations (e.g. sodium sulfonates or phosphates)
  • Easily removable with solvents or alkaline industrial cleaners
  • For the corrosion protection it´s important that treated parts are completely dry before packaging. Dependent on the concentration a minimal to slightly noticeable film is formed on the metal surface
  • Very good compatibility with VCI foils
  • Outstanding material compatibility (even at higher concentration)

  • WEDOLiT AW 8321 (K 110)

    Water-miscible High-performance Fluid

    WEDOLiT AW 8321 is universally applicable for parts cleaning and corrosion protection. This mineral oil based product is not only suitable for steel, but also for non-ferrous metals. Utilizing the latest technology, AW 8321 offers the possibility for a boron and formaldehyde free application.

  • The product forms a stable emulsion, regardless of the concentration. Due to the electrolyte and temperature stability, an application in heated baths is possible (recommended temperature 140 - 176°F, (60 - 80°C))
  • Even at high temperatures the product is stable against contaminations (e.g. sodium sulfonates or phosphates)
  • Easily removable with solvents or alkaline industrial cleaners
  • For the corrosion protection it´s important that treated parts are completely dry before packaging. Dependent on the concentration a minimal to slightly noticeable film is formed on the metal surface
  • Very good compatibility with VCI foils
  • Outstanding material compatibility (even at higher concentration)

  • WEDOLiT CS 8208

    Water-miscible, fully synthetic coolant

    WEDOLiT CS 8208 is suitable for ultrasonic testing systems. The product is also suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 5 - 10%). Not suitable for the manufacturing of workpieces made of zinc, aluminum and their alloys.

  • Offers high cooling- and flushing properties with a very good wetting behavior
  • Contributes to a high tool life
  • Very good application stability
  • Almost free of foam
  • Offers a good skin compatibility
  • Due to its thermal stability, the product can be used in almost the whole process chain of welded tubes (forming, welding, calibration, sawing)

  • WEDOLiT EP 1090-E

    High performance expander oil

    WEDOLiT EP 1090-E is a highly viscous, high-performance, mineral-oil-based forming oil. The product has been developed to the highest technical standard for utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and prevents the stick-slip- effect due to the high content of polar additives.

  • Very high film stability (even under high pressures)
  • Good adhesion properties on smooth surfaces, very good wear protection
  • Easily removable with water (spontaneous emulsification)
  • The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be easily separated into water and oily waste by the utilization of specific additives
  • The treated water can be reused for the preparation of a new emulsion (to a certain degree)

  • WEDOLiT EP 540 E

    Expander oil

    WEDOLiT EP 540 is a highly viscous, high-performance, mineral-oil-based forming oil. The product has been developed to the highest technical standard for the utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and prevents, due to the high content of polar additives, the stick-slip-effect.

  • Very high film stability (even under high pressures)
  • Good adhesion properties on smooth surfaces, very good wear protection
  • Easily removable with water (spontaneous emulsification)
  • The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be separated into water and oily waste by the utilization of specific additives
  • The treated water can be reused for the preparation of a new emulsion (to a certain degree)

  • WEDOLiT EP 540 ES

    Expander Oil, Easy-splitting Technology, mineral oil based

    WEDOLiT EP 540 ES is a highly viscous, high-performance, mineral-oil-based forming oil. The product has been developed to the highest technical standard for the utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and due to the high content of polar additives, prevents the stick-slip-effect.

  • Very high film stability (even under high pressures)
  • Good adhesion properties on smooth surfaces, very good wear protection
  • Easily removable with water (spontaneous emulsification)
  • The emulsion can be used for pre- and post-cleaning of the pipes and expander heads and can be easily separated into water and oily waste by utilizing specific additives
  • Due to the unique easy-splitting-technology, only a very small amount of the splitting media is needed
  • The treated water can be reused for the preparation of a new emulsion (to a certain degree)

  • WEDOLiT EP 760 E

    Expander oil

    WEDOLiT EP 760 E is a highly viscous, high-performance forming oil based on renewable raw materials. The product has been developed to the highest technical standard for the utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and prevents, due to the high content of polar additives, the stick-slip-effect.

  • Very high film stability (even under high pressures)
  • Good adhesion properties on smooth surfaces, very good wear protection
  • Easily removable with water (spontaneous emulsification)
  • The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be separated into water and oily waste by the utilization of specific additives
  • The treated water can be reused for the preparation of a new emulsion (to a certain degree)

  • WEDOLiT EP 760 ES

    Expander Oil, Easy-splitting Technology, mineral oil based

    WEDOLiT EP 760-ES is a highly viscous, high-performance, mineral-oil-based forming oil. The product has been developed to the highest technical standard for utilization in the pipe industry (e.g. manufacturing of large diameter pipes, for gas and oil pipelines). The product can be used undiluted and due to the high content of polar additives, prevents the stick-slip-effect.

  • Very high film stability (even under high pressures)
  • Good adhesion properties on smooth surfaces, very good wear protection
  • Easily removable with water (spontaneous emulsification)
  • The emulsion can be used for pre- and post-cleaning of the pipes and the expander head and can be easily separated into water and oily waste by utilizing specific additives
  • Due to the unique easy-splitting-technology, only a very small amount of the splitting media is needed
  • The treated water can be reused for the preparation of a new emulsion (to a certain degree)

  • WEDOLiT FN 1190-2300

    High-performance forming oil

    WEDOLiT FN 1190-2300 is a highly viscous, chlorine containing forming oil for tube drawing and other cold forming operations of stainless steel. The undiluted product is usually applied by brushes or by means of rollers.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • Outstanding wetting ability and film formation without adhesion
  • Stable cold start behavior, prevents stick-slip and chatter
  • Leads to clean surfaces and contributes to achieving dimensional accuracy
  • Easily removable with organic solvents or alkaline industrial cleaners
  • Soluble in chlorinated hydrocarbons

  • WEDOLiT FN 4170-35

    Chlorinated stamping oil

    WEDOLiT FN 4170-35 is a low viscous, water-insoluble chlorinated lubricant for heavy forming operations of steel and stainless steel. A combination of EP additives offers an outstanding performance for precision cutting operations. The undiluted product is usually applied by spraying, dipping, brushes, or by means of rollers.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • Outstanding wetting ability and film formation without adhesion
  • Stable cold start behavior, prevents stick-slip and chatter
  • Leads to clean surfaces and contributes to achieving dimensional accuracy
  • Easily removable with organic solvents or alkaline industrial cleaners

  • WEDOLiT FN 4455-55

    Chlorine free stamping oil

    WEDOLiT FN 4455-55 is a low viscous, water-insoluble lubricant for heavy forming operations of steel and non-ferrous metals. A combination of EP additives offers a outstanding performance for precision cutting operations. The undiluted product is usually applied by spraying, dipping, brushing, or rolling.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a long tool life
  • Outstanding wetting ability and film formation without adhesion
  • Stable cold start behavior, prevents stick-slip and chatter
  • Leads to clean surfaces and contributes to dimensional accuracy
  • Easily removable with organic solvents or alkaline industrial cleaners

  • WEDOLiT FN 4455-55

    Chlorine free stamping oil

    WEDOLiT FN 4455-55 is a low viscous, water-insoluble lubricant for heavy forming operations of steel and non-ferrous metals. A combination of EP additives offers a outstanding performance for precision cutting operations. The undiluted product is usually applied by spraying, dipping, brushing, or rolling.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a long tool life
  • Outstanding wetting ability and film formation without adhesion
  • Stable cold start behavior, prevents stick-slip and chatter
  • Leads to clean surfaces and contributes to dimensional accuracy
  • Easily removable with organic solvents or alkaline industrial cleaners

  • WEDOLiT FN 6160-90

    High performance forming oil

    WEDOLiT FN 6160-90 is a water-insoluble, chlorinated lubricant for deep drawing and other cold forming operations, e.g. wire drawing, extrusion, or thread forming of steel and stainless steel. The undiluted product is usually applied by flooding, spraying, brushes, or by means of rollers.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • Outstanding wetting ability and film formation without adhesion
  • Stable cold start behavior, prevents stick-slip and chatter
  • Leads to clean surfaces and contributes to achieve dimensional accuracy
  • Easily removable with organic solvents or alkaline industrial cleaners

  • WEDOLiT FN 8471

    Special forming oil

    WEDOLiT FN 8471 is a chlorine free, pasty, water-insoluble lubricant for cold forming processes (e.g. pilgering) of high alloyed steels. The product is usually applied by brushes or by means of rollers.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • The outstanding extreme-pressure properties combined with an exceptional adhesion offers the possibility for high degrees of deformation
  • Stable cold start behavior, prevents stick-slip and chatter
  • Contributes to achieving dimensional accuracy
  • Before pilgering: Sicromal steels should be pre-heated to 200 - 280°C
  • Pigments will remain on the surface after annealing and should be removed (e.g. by pickling with HCl or HNO3) before further processing

  • WEDOLiT FN 8830

    Special forming oil

    WEDOLiT FN 8830 is a chlorine free, pasty, water-insoluble lubricant for cold forming processes (e.g. pilgering) of high alloyed steels. The product is usually applied on the outer diameter by brushes or by means of rollers.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • The outstanding extreme-pressure properties combined with an exceptional adhesion offers the possibility for high degrees of deformation
  • Stable cold start behavior, prevents stick-slip and chatter
  • Contributes to achieving dimensional accuracy
  • Pigments will remain on the surface after annealing and need to be removed (e.g. by pickling with HCl or HNO3) before further processing

  • WEDOLiT FS 3910

    Straight Cutting and Bending Oil

    WEDOLiT FS 3910 is non-water-soluble cooling lubricant with low viscosity for punching- and bending operations on steel and zinc coated steel. The product is not applicable for the treatment of nonferrous metals.

  • Can be applied undiluted by spraying, flooding, brushing or rolling
  • Has a good spread effect, which causes an optimal even wettability of metal surfaces
  • Has a simultaneously cleaning effect
  • Contains a combination of aromatic free solvents with additives of esters and extreme-pressure compounds and is therefore practically odorless
  • Is marked by a very fast evaporation with high flash point

  • WEDOLiT FS 4710

    Solvent base for aluminum stamping 158°F (70°C)

    WEDOLiT FS 4710 is a low viscous, solvent-based lubricant for stamping and forming operations of steel, aluminum and non-ferrous metals. The undiluted product is usually applied by spraying, flooding, brushes, or by means of rollers.

  • Good spreading behavior, which leads to a uniform wetting of the metal surface
  • Stable load carrying capacity and a homogenous sliding behavior
  • Reduces friction and wear and thus contributes to a high tool life
  • Leads to clean surfaces and contributes to achieving dimensional accuracy
  • If the product is finely dispersed, it evaporates after a short time without leaving any residue. Therefore, an additional cleaning step is not necessary. Otherwise, it is easily removable with organic solvents or alkaline industrial cleaners

  • WEDOLiT FW 3500

    Water-soluble, fully synthetic, good material compatibility

    WEDOLiT FW 3500 is a high-pressure agent for hydroforming-processes such as internal and external high pressure forming of steel plates, with different surface qualities and thicknesses. The product can also be applied in different grinding and cooling operations.

    Approved by “FF Fluid Forming“

  • Offers very good high-pressure properties
  • Contributes to a high tool life
  • Very good application stability
  • Almost free of foam
  • Offers very good skin compatibility


  • Recommended mixing ratio
  • Hydrofroming:  from 5 - 10%
  • Grinding:  from 3 - 6%

  • WEDOLiT FW 7651

    Water-miscible, fully synthetic coolant for the whole tube welding line

    WEDOLiT FW 7651 is suitable for the manufacturing of welded steel tubes. It fulfills the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 4 - 6%).

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • No emulsification of mineral oils and engine lubricants. Therefore, the application of an anticorrosion oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacture of profiled tubes)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  from 4 - 6%

  • WEDOLiT FW 7652

    Water-miscible, fully synthetic coolant

    WEDOLiT FW 7652 is suitable for wire drawing as well as for the manufacturing of welded steel tubes. It fulfills the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 4 - 6%).

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • No emulsification of mineral oils and engine lubricants. Therefore, the application of a corrosion inhibition oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacture of profiled tubes)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  from 4 - 6%
  • Wire drawing:  from 3 - 12%

  • WEDOLiT FW 7652

    Water-miscible, fully synthetic coolant

    WEDOLiT FW 7652 is suitable for wire drawing as well as for the manufacturing of welded steel tubes. It fulfills the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 4 - 6%).

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • No emulsification of mineral oils and engine lubricants. Therefore, the application of a corrosion inhibition oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacture of profiled tubes)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  from 4 - 6%
  • Wire drawing:  from 3 - 12%

  • WEDOLiT FW 7661

    Water-miscible, fully synthetic coolant

    WEDOLiT FW 7661 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration of 3 - 5%).

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • No emulsification of mineral oils and engine lubricants. Therefore, the application of an anticorrosion oil is possible (e.g. on the Turk’s head of the tube welding engine in the manufacturing of profiled tubes)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  3 -5%

  • WEDOLiT FW 7840

    Emulsion for the whole tube welding line

    WEDOLiT FW 7840 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration from 7%).

    The product is approved by Daimler AG (QSO 040305) under the name WEDOLiT K 911.

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  from 7%

  • WEDOLiT FW 7840

    Emulsion for the whole tube welding line

    WEDOLiT FW 7840 is suitable for the manufacturing of welded steel tubes. It fulfils the requirements regarding lubrication and cleanliness of the tubes and rollers as well as the corrosion protection of the tubes and the system (in a concentration from 7%).

    The product is approved by Daimler AG (QSO 040305) under the name WEDOLiT K 911.

  • Due to its thermal stability, the product can be used in the whole production line (forming, welding, calibration, sawing)
  • Can be centrifuged without loss of active substances
  • Removable with organic solvents or alkaline industrial cleaners
  • A bright workpiece surface is obtained after annealing


  • Recommended mixing ratio
  • Tube welding:  from 7%

  • WEDOLiT K 721

    Anti-corrosive agent

    WEDOLiT K 721 is an anti-corrosive protective medium of low viscosity for steel. It contains an inhibitor combination attuned to affording temporary protection from corrosion. When the solvent has evaporated a thin film of oil impervious to age forms on the treated surface which grants protection under covered storage facilities for several months and even allows a short period of exposure to weather in the open when, for example, goods are being transported from one factory location to another. This film can be easily removed even after a long period with the aid of organic solvents or water-soluble industrial detergents. As complete anti-corrosion protection however is not afforded until the solvent-free film has formed, a period of storage lasting some 24 hours should be observed for evaporation before packaging the freshly oiled material in cases with oiled paper or foil inserts.

    WEDOLiT K 721 is adjusted to give temporary corrosion protection to bright-drawn steel. In addition it is also suitable for the after-treatment of phosphatised parts to the extent that these are immersed in the oil free of water.

    WEDOLiT K 721 meets, after the evaporation of the solvent, all the requirements demanded by VDA 230- 201.

    WEDOLiT K 721 is the preferred medium for immersion baths in treating hollow bodies (pipe and tube, for example) at ambient temperatures because of its low viscosity. It can also be applied by spraying, flow coating or by means of rollers.

    WEDOLiT K 721 contains a solvent based mineral oil for adjusting viscosity with a flash point above 60°C.


    WEDOLiT K 722

    Corrosion Protection

    WEDOLiT K 722 is a low-viscosity corrosion protection oil for steel. It contains an inhibitor combination set for temporary corrosion protection in roofed storage. After evaporation of the solvent, a thin, age-resistant protective film with an oily film character is formed on the treated surface. This can be easily removed with organic solvents or water-soluble industrial cleaners even after prolonged storage of the preserved material. Since full corrosion protection is only provided in a solvent-free film, a storage time of approx. 24 hours for evaporation of the solvent should be observed before packing the freshly oiled material in boxes with oil paper or film.

    WEDOLiT K 722 is adjusted for corrosion protection of bright steel. Despite the extremely low film weights of only 1-2 g/m² treated surface, excellent corrosion protection is provided both in tests according to DIN EN ISO 6270-2 AHT and in hall weathering. Even with complete free weathering (sprinkling) a good corrosion protection is still given.

    WEDOLiT K 722 is strongly water displacing - Dewatering effect. The water absorbed by the oil bath separates from it after a short standing time and can be drained off via a valve at the bottom of the bath tank.

    WEDOLiT K 722 is preferably used as an impregnation bath at room temperature for the treatment of hollow bodies, e.g. pipes, due to its low viscosity. It can also be applied by spraying, flooding or rollers.

    WEDOLiT K 722 is approved by DaimlerChrysler under the number QSO 040212.


    WEDOLiT K 81

    Water-miscible coolant

    WEDOLiT K 81 is a water-miscible coolant, based on mineral oil. With water WEDOLIT K 81 forms stable emulsions in every mixture proportions. Emulsifying agents, inhibitors and high-pressure additives are combined, to allow a multipurpose application like metal working operations as well as corrosion protection.

    WEDOLiT K 81 is used as emulsion for chipless and cutting metal-working-operations. For corrosion protection we recommend the application by flooding with emulsion or the application of the concentrate.

    A very good corrosion protection is given by application as a hot emulsion (approx. 80°C) with a concentration of approx. 20% on zinc-phosphate coated surfaces with a layer of approx. 10-12 g/m². The corrosion protection test (salt-spraying-test) according to ASTM-B 117 or DIN 50021 gives no corrosion after a test-time of 48 hours.

    WEDOLiT K 81 is easily removable with industrial cleaners. After annealing under protective atmosphere no residues will be found.


    WEDOLiT K 91 V

    Anti-corrosion agent

    WEDOLIT K 91 is a temporary corrosion protection agent. WEDOLIT K 91 is a soft paste and it builds with water milky-disperse emulsions. To protect the parts WEDOLIT K 91 is applicable as aqueous solution in dipping- or spraying processes. Contrary to the dipping process the spraying process is to prefer, when the application should also obtain a cleaning effect. By application of WEDOLIT K 91 in dipping processes a heating of the emulsion to approximately 50°C is advantageous. The sojourn time of the parts in the immersion bath should be minimum 2-4 minute. The run-off time over the immersion bath is also 2-4 minute.

    By application of a 25% emulsion of WEDOLIT K 91 a slight greasy film with a layer weight of approximately 2 g/m² remains on the treated surface after evaporation of the water.

    The corrosion protection under a roof corresponds with a middle corrosion protection agent based on solvents. When a lower corrosion protection is sufficient the concentration of the emulsion, i.e. the layer weight can be reduced.

    WEDOLIT K 91 is also applicable as cleaning- and washing emulsion in aqueous solution with a concentration of 10%.

  • Low costs by diluting with water
  • No danger of combustion by diluting with water
  • No injury of environment through evaporating solvents
  • Low layer weights and optimum of corrosion protection
  • Applicable as cleaning- and washing emulsion
  • No contamination of transport ways or stores through run-off oil
  • Low load of the cleaning plants
  • Easy degreasability with aqueous alkaline as soon as neutral cleaning agents

  • WEDOLiT K 975-4

    Watermiscible coolant

    WEDOLiT K 975-4 is a semi synthetic watermiscible coolant. Developed with highest technical standards for a wide range of cutting operations.

    WEDOLiT K 975-4 is a high-performance coolant, useable for easy to heavy cutting operations of aluminium, steel alloys and yellow-metal. Discoloration of yellow metals must be pre-tested although.

  • Boric-acid and Amine-free
  • Formaldehyde-releaser-free
  • good foam behavior
  • Good anti corrosion effect

  • WEDOLiT N 52

    Universal cutting oil

    WEDOLiT N 52 is a mineral-oil based high-performance lubricant, suitable for all kinds of minimum quantity lubrication systems such as milling, sawing, or thread forming steel, aluminum, and non-ferrous metals*.
    Approved by Rattunde & Co as a cutting oil for minimum quantity lubrication.

  • Stable load carrying capacity and a homogenous sliding behavior
  • Very good wetting ability and film formation without adhesion
  • The outstanding cooling and lubrication properties lead to significantly reduced friction and wear and thus contribute to a long tool life
  • Leads to clean surfaces and contributes to achieving dimensional accuracy
  • Economical application
  • Easily removable with organic solvents or alkaline industrial cleaners

  • Master STAGES

    Master STAGES™ CLEAN 2017

    Economical Heavy-duty Spray Cleaner

    Master STAGES™ CLEAN 2017 is an economical heavy-duty spray cleaner that removes heavy soils and oily residues from ferrous and magnesium parts. Often used in rebuild operations and for cleaning up cast iron, stamped or drawn steel parts, or removing heavy RP coatings.

  • Very economical way to remove heavy soils and light rust
  • Low foaming at ambient temperatures, and even lower when used above 120°F (49°C)
  • Can be recycled using XYBEX equipment
  • Contains no solvents, borates, silicates, nitrites, or amines
  • Long bath life
  • Excellent compatibility with magnesium
  • Will prevent flash rusting and provide one-to-two days of in-process corrosion inhibition if not rinsed

  • Master STAGES™ CLEAN 2029 'One Step'

    Parts Washing Fluid with Corrosion Inhibitor

    Master STAGES™ CLEAN 2029 "One Step" is a highly concentrated cleaner/corrosion inhibitor designed for spray washers and immersion tanks. This product will remove heavy soils and provide two-to-four weeks of indoor corrosion inhibition on steel and cast iron parts.

  • Formulated without silicates or other high pH additives, CLEAN 2029 "One Step" is compatible with ultrafiltration systems and bioremediation
  • An excellent choice for cabinet-style spray washers and can be used for washing steel, stainless, cast iron, titanium, and many aluminum alloys
  • Hard water tolerant, it provides long bath life
  • Environmental approvals are simplified because CLEAN 2029 "One Step" contains no nitrites, barium, phenols, or butyl cellosolve
  • This formula has very low V.O.C. content and no SARA 313 reportable ingredients
  • Low foaming for use in high-pressure spray washers with temperatures above 140°F (60°C)

  • Master STAGES™ CLEAN 2030

    Cleaner/Corrosion Inhibitor for Ultrasonic and Immersion Washers

    Master STAGES™ CLEAN 2030 is a concentrated, very high-performance cleaner made for washing iron and steel parts and applying a short-term corrosion inhibitor in single-stage ultrasonic or immersion washers. Its cleaning ability is extraordinary, which often leads to shorter cleaning cycles or elimination of cleaning steps. CLEAN 2030's oil-rejecting properties mean longer bath life and economical operation. CLEAN 2030 can also wash most other metals including brass, copper alloy, aluminum, zinc, and magnesium.

  • Excellent cleaning in immersion and ultrasonic tanks
  • Long life because oils split rapidly to the surface of your cleaner tank where they can be skimmed off
  • An excellent choice where one product is used for multiple purposes, such as washing mixed batches of ferrous, aluminum, and copper alloy parts in a single-stage washer
  • Will provide one-to two-weeks' indoor rust inhibition on iron and steel, as well as in-process tarnish resistance on copper and copper alloy parts
  • Will remove coolant residues as well as straight oils

  • Master STAGES™ CLEAN 2115

    Low-foam Spray Washing Compound

    Master STAGES™ CLEAN 2115 is a high-performance, low-foam spray washing compound for use in very high-pressure spray washers, de-burring, and water jet cutting. Advanced surfactant technology provides excellent foam control, tramp oil rejection, and soil removal while leaving a short-term, anticorrosive film on cast iron or steel parts and washer surfaces.

  • When washing aluminum parts above 100°F (40°C) consider using Master STAGES™ CLEAN 2115AL
  • Does not foam even when contaminated with large quantities of soils or coolant. This makes CLEAN 2115 an excellent choice where rapid buildup of coolant carryover creates a foam problem
  • Many CLEAN 2115 applications are in the range of 3,000 PSI - 10,000 PSI (20684 - 68947 kPa)
  • Provides excellent short-term corrosion inhibition on most common ferrous alloys
  • Extremely low carryoff keeps operating costs down
  • Low foam and mist
  • Very low initial odor level
  • Can be used on most aluminum alloys if kept under 100°F (40°C)
  • Exceptional sump life and great tramp oil rejection

  • Master STAGES™ CLEAN 2115AL

    Low-foam Spray Washing Compound

    Master STAGES™ CLEAN 2115AL is an aluminum compatible, high-performance, low-foam synthetic washing compound for use in very high-pressure spray washers, de-burring, and water jet cutting. Advanced surfactant technology provides excellent foam control and tramp oil rejection.

  • Compatible with a wide range of materials including aluminum, cast iron, steels, zinc, plastics, and composites
  • Resists foaming even when contaminated with large quantities of soils or coolant. This makes CLEAN 2115AL an excellent choice where rapid buildup of coolant carryover creates a foam problem
  • Many CLEAN 2115AL applications are in the range of 3,000 to 10,000 PSI (20684 to 68947 kPa)
  • Provides short-term corrosion inhibition on cast iron and ferrous alloys
  • Excellent biostability
  • Extremely low carryoff keeps operating costs down
  • Low foam and mist
  • Very low initial odor level
  • Exceptional sump life and great tramp oil rejection

  • Master STAGES™ CLEAN F2™

    Non-butyl Floor and Multi-purpose Cleaner

    Master STAGES™ CLEAN F2™ is a super concentrate that does an outstanding job in floor cleaning and other multi-purpose uses. In addition to its primary job in automatic floor scrubbers, it is often used for general-purpose cleaning, mop bucket cleaning, and parts washing in room temperature wash tanks. The mild pH of this product means it is compatible with most waste treatment (including ultrafiltration) and it will not degrade TRIM metalworking fluids with which it may come into incidental contact.

  • With a mild pH and low conductivity, CLEAN F2 will not cause splitting of TRIM coolants
  • Formulated without silicates or other high pH additives, CLEAN F2 is compatible with ultrafiltration systems and bioremediation
  • CLEAN F2 has been proven nonirritating to skin at 20% concentration
  • Excellent choice for use in spray bottles up to 20%
  • Use for general cleaning tasks and to remove soils from parts and tools
  • Operators like CLEAN F2's mild, pleasant citrus scent
  • Environmental approvals are simplified because CLEAN F2 contains no nitrites, barium, phenols, or butyl cellusolve; and has very low V.O.C. content and no SARA 313 reportable ingredients
  • Effective mop bucket cleaner
  • Use in floor scrubber machines
  • Will remove heavy soils from floors without lifting off floor paints, coatings, or leaving a slippery residue; suitable for concrete, painted, tile, or linoleum floors

  • Master STAGES™ NOCOR™ E6

    Low V.O.C. Emulsion Corrosion Inhibitor Concentrate

    Master STAGES™ NOCOR E6 is a super-concentrated, barium-free, water-based emulsion rust inhibitor that will protect steel, cast iron, and other ferrous parts from in-plant corrosion for up to six months. Parts coated with NOCOR E6 have a soft, almost invisible film that is easily removed using mild cleaners.

  • Environmental approvals are simplified because NOCOR E6 is nitrite, barium, boron, phenol, and phosphate free
  • NOCOR E6 is low foaming, for use in low-pressure spray washers and flow coating operations. Dip application is also a good way to apply this product
  • An excellent choice where both ferrous and/or copper alloy parts are being processed
  • NOCOR E6 has a moderate pH, is practically odorless, and is nonflammable for improved safety
  • Working concentration ranges from 4% - 16% which translates into much lower cost than traditional straight oil/solvent products

  • Master STAGES™ NOCOR™ O12T

    Barium Free, Low Odor, Corrosion Inhibitor

    Master TAGES™ NOCOR™ O12T is a barium-free, Non-staining, water displacing, thin-fiIm corrosion inhibitor or rust preventative for long term protection. NOCOR O12T provides indoor corrosion inhibition and excellent protection for bearings, precision parts, in-process parts in storage, and parts in transit.

  • Barium free
  • Light film for limited carry-off
  • Excellent corrosion inhibition, generally in excess of twelve months in dry storage
  • Non-staining
  • Water displacing to help prevent rust due to water trapped under the protective film
  • Oxidation resistant to resist tarnishing over long storage periods
  • Easily removed with detergent cleaners, such as Master STAGES™ CLEAN 2029 "One Step"
  • Humidity Cabinet Test: No rust @ 1400 hours (ASTM D1748)
  • Salt Spray Test: No rust @ 200 hr. (ASTM B117)

  • Master STAGES™ NOCOR™ O3T

    Barium Free, Low Odor, Corrosion Inhibitor

    Master STAGES™ NOCOR™ O3T is a barium-free, non-staining, water displacing, thin-fiIm corrosion inhibitor or rust preventative which can be used on a variety of metals. NOCOR O3T provides indoor corrosion inhibition and excellent protection for bearings, precision parts, in-process parts in storage, and parts in transit.

  • Barium free
  • Light film for limited carry-off
  • Excellent corrosion inhibition, generally in excess of three months in dry storage
  • Non-staining
  • Water displacing to help prevent rust due to water trapped under the protective film
  • Oxidation resistant to resist tarnishing over long storage periods
  • Easily removed with detergent cleaners, such as Master STAGES™ CLEAN 2029 "One Step"
  • Humidity Cabinet Test: No rust at 176 hours (ASTM D1748)

  • Master STAGES™ NOCOR™ O6T

    Barium Free, Low Odor, Corrosion Inhibitor

    Master STAGES™ NOCOR™ O6T is a barium-free, non-staining, water displacing, thin-fiIm corrosion inhibitor or rust preventative which can be used on a variety of metals. NOCOR O6T provides indoor corrosion inhibition and excellent protection for bearings, precision parts, in-process parts in storage, and parts in transit.

  • Barium free
  • Light film for limited carry-off
  • Excellent corrosion inhibition, generally in excess of six months in dry storage
  • Non-staining
  • Provides cleaning action
  • Water displacing to help prevent rust due to water trapped under the protective film
  • Oxidation resistant to resist tarnishing over long storage periods
  • Easily removed with detergent cleaners, such as Master STAGES™ CLEAN 2029 "One Step"
  • Humidity Cabinet Test: No rust at 650 hours (ASTM D1748)

  • Master STAGES™ NOCOR™ S2

    Water-soluble Corrosion Inhibitor

    Master STAGES™ NOCOR S2 is a synthetic, water soluble, ferrous corrosion inhibitor for short-term storage or shipment. Effective at concentrations from 3% - 10% in water, it provides a very thin, water-soluble protective film.

  • The transparent film left by NOCOR S2 is easily removed and will not interfere with additional machining, gauging, or assembly steps
  • Barium free and contains very low levels of volatile organic compounds as applied

  • Master STAGES™ RPO 12

    Long-term Corrosion Inhibitor
    On-request only. Contact Customer Service for quotes.

    Master STAGES™ RPO 12 is a long-term, indoor rust preventative with a soft waxy film. RPO 12 is compatible with all metals and can be applied by dip, spray, or brush-on methods. The film thickness will be approximately eight microns.

  • Nonstaining
  • Humidity Cabinet Test: No rust @ 1400 hours (ASTM D1748)
  • Salt Spray Test: No rust @ 168 hr. (ASTM B117)

  • Master STAGES™ Task2™ GF

    Grime Fighter, Super Strength Industrial Cleaner

    Master STAGES™ Task2™ is a grime fighting, industrial strength, non-butyl, water-based cleaning agent that does an outstanding job in the industrial, commercial, or office environment. Task2 out-cleans all the green, crystal, purple, "mean", "complex", and "simple" butyl-based products you may have tried in the past.

  • Use full strength or dilute up to 100:1
  • For the toughest industrial cleaning applications
  • Pratt Whitney Aerospace Approval PMC 1247-1
  • Contains no butyl, caustic, silicate, phosphate, nitrite, phenol, or borate
  • Very low V.O.C. content, and conductivity
  • Environmentally friendly, certified "Readily Biodegradable" by OECD Method 301D (EPA Guideline OPPTS 835.3110)
  • Will not harm TRIM metalworking fluids

  • Master STAGES™ Whamex™

    Machine Tool Sump and System Cleaner

    Master STAGES™ Whamex™ is a safe, fast-acting concentrated formula that will save machine cleaning downtime while removing the oily residues, scums, and insoluble soap deposits that reduce coolant life. Whamex is made for cleaning out machine tool sumps and larger systems, coolant supply lines, and coolant recycling equipment. Whamex is compatible with most waste treatment (including ultrafiltration) and will not degrade TRIM metalworking fluids when used as directed.

  • A very specialized formula that draws many years of hands-on experience in machine clean outs
  • Quickly breaks down and lifts off insoluble scum deposits hidden in lines and difficult to reach areas — getting rid of these residues is one of the best ways to extend coolant life in your system
  • Very hard water tolerant allowing it to be effective in raw water or used coolant
  • Environmental approvals are simplified because Whamex contains no nitrites, phosphates, barium, phenols, or butyl cellusolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
  • When used as directed below, this product is compatible with TRIM brand semisynthetic and soluble oil coolants, as well as most competitive coolants. Will remove heavy soils from machines without affecting paints, coatings, seals, hoses, or skirting, and it won't leave a slippery residue
  • Short-term corrosion inhibitors prevent flash rusting of machine surfaces and ways

  • XYBEX

    HYDRO-BLEND 6180

    Positive Displacement Proportioner


    The HYDRO-BLEND 6180 is a water-driven, positive displacement proportioner, which dispenses coolant on demand at the desired concentration.

    • Concentration control
    • Reduces concentrate waste
    • Easy to install
    • Reliable and consistent
    • Nonelectrical
    • Adjustable



    Mini TOT™ Tramp Oil Terminator™

    Portable Centrifuge

    The Mini TOT is a compact, portable, high-speed centrifuge, tramp oil separator that is perfect for small metalworking plants.

    The Mini TOT processes watermiscible coolants and aqueous cleaners, removing free and emulsified tramp oil to produce clean, reusable coolant and cleaners. Removing tramp oil (hydraulic oil, way lubes, or any undesirable oil) from coolant and cleaners eliminates a food source for bacteria, reduces undesirable residues, and reduces smoke and oil mist in the shop atmosphere.

  • compact and portable for machine tool sumps and parts washers
  • simple operation
  • high-speed, disc-bowl centrifuge
  • stainless steel bowl
  • built-in clean fluid centripetal discharge pump
  • easy dismantling of bowl for cleaning
  • quick disconnects on feed and discharge
  • strainer and 50-micron cleanable prefilter
  • air pump and floating skimmer for feed
  • automatic shut-off when tramp oil collection tank is full

  • Tramp Oil Terminator™

    Portable Centrifuge Unit for Removing Emulsified Tramp Oils

    Developed to meet the needs of the small metalworking plant for a compact, portable, high-speed centrifuge, tramp oil separator, the Tramp Oil Terminator™ will process both water-miscible coolants and aqueous cleaners to remove free and emulsified tramp oils, providing clean and reusable coolants and cleaners. Removing tramp oils (hydraulic oils, way lubes or any undesirable oil) from coolants and cleaners removes a food source for bacteria, reduces undesirable residues, and reduces smoke and oil mist in the shop atmosphere.

    Benefits

    • Extended life of coolants and cleaners
    • Improved machining
    • Longer tool life

    Features

    • Compact and portable for machine tool sumps and parts washers
    • Simple operation
    • High-speed, disc-bowl centrifuge
    • Stainless-steel hood and bowl
    • Built-in clean fluid centripetal discharge pump
    • Easy dismantling of bowl for cleaning
    • Quick disconnects on feed and discharge
    • Strainer and 50 micron cleanable pre-filter
    • Air pump and floating skimmer for feed
    • Automatic shut off when tramp oil collection tank is full



    Yellow Bellied Sump Sucker™ Li'l Sucker™


    The Li'l Sucker™ is the newest addition to the Yellow Bellied Sump Sucker™ line of sump cleaning vacuums. Based on extensive customer research and extended field trial experience, customers were able to tell us what they liked, disliked, felt had no value, and would change in the previous designs. The result was the Yellow Bellied Sump Sucker that customers designed. It is durable, highly maneuverable, easy to use, and provides exceptional suction and discharge flow rates.

    • Removes the coolant, sludge, and chips from the sump
    • Filters the sludge and chips from the fluid
    • Returns filtered coolant to the machine tool sump, or
    • Transports the coolant to waste treatment for disposal, or to a XYBEX Recycling System for recycling

    Features

    • Tank capacity of 50 gallons (190 liters)
    • Suction rate up to 85 GPM (320 LPM)
    • Discharge rate up to 40 GPM (150 LPM)
    • 1.6 ft3 (45 dm3) chip basket holding capacity, roughly 12 gallons (45 liters)
    • Available in both air venturi and electric models
    • 120 VAC, single phase, 50 Hz/60 Hz electric model standard
    • 220 VAC, single phase, 50 Hz/60 Hz electric model optional
    • Complete with hoses and straight cleaning tool
    • Optional cleaning tools available
    • Perfect for today's smaller machine tool sumps