Oil/Water Separators were developed by Master Fluid Solutions to extend coolant life and to reduce the harmful effects of tramp oil contamination on water-miscible fluids such as poor tool life and finishes, corrosion, dermatitis, and fluid rancidity.
The High-speed Disc-bowl Centrifuge™ is an engineered tramp oil separator system utilizing rugged, properly sized, engineered, and reliable centrifuges.
Available with both solid-wall bowl centrifuges (manual) or with self-desludging bowl centrifuges (automatic).
Master Coalescer II™
The ultimate coalescing unit for use with large sumps and/or a large number of machine tools
Features
cast iron self-priming pump
double-diaphragm air pump with pre-pump strainer
264 square feet of removable oleophylic media for maximum oil removal
includes casters for mobility
push handle and hose/bucket hangers
includes tank drain valve for cleaning
adjustable oil removal weir pipe
lid on tank
Options
larger and/or stainless steel tanks
110 volt, 50 Hz or 220 volt, 50 Hz operation
special units for parts washers
Specifications and Utilities
Process Rate: 1 to 3 GPM (4 to 12 LPM)
Dimension: 41" l x 19" w x 43" h (1041 mm x 483 mm x 1092 mm)
Electric: 110 volt, single phase, 60 HZ
Air: 30 psi/min., 100 psi max
Machine Talk: A Handy Guide to a Clean Machine
Master Coalescer Jr™
High-performance, low-maintenance coalescer removes tramp oil while machine is running
Committed today for a greener tomorrow.
Master Coalescer Jr packs the punch to add up to BIG savings.
A low-cost, smaller yet effective, tramp oil separator: Master Coalescer Jr.™ Compact and affordable, Master Coalescer Jr processes machine tool coolants to remove tramp oils and fines and provide clean, reusable coolant – paying for itself with extended coolant and tool life, improved machinability, and reduced maintenance.
Extremely efficient, "Junior" offers:
Compact design to work with CNC machines with small, hard-to-access coolant sumps
Maximum tramp oil removal while machine is running
Minimal maintenance
Simplified operation; less operator involvement
Portability allows shared use on several machine tool sumps
Features
Up to 1 GPM flow rate, no adjustments to make
Pre-pump strainer
Electric 120 volt diaphragm pump – primes to 48"
Easily removable media pack with 132 square feet of coalescing surface area
Valve to easily drain and clean tank
Internal adjustable tramp oil discharge valve
Adjustable leveling pads
New floating skimmer – only 3" diameter – works in sumps as shallow as 11/2" deep to collect oils and soiled fluid
Machine Talk: A Handy Guide to a Clean Machine
SCROUNGER® Jr Oil Skimmer
Effectively Remove Oil from Coolants and Washing Solutions
Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.
Tramp oil contributes to the growth and formation of:
coolant-destroying bacteria
undesirable residues on machine tools and workpieces
smoke and oil mist in shop atmospheres
These problems result in:
shortened coolant life
poor material removal rates
poor surface finish and size control
decreased tool and wheel life
Numerous devices ("floating ropes," wheels, and belts) have been developed over the years to remove "free floating" tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either "troublesome," high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations.
As a "belt-type" skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER Jr. uses the same "oil loving" belt, but uses a more compact scraper blade to strip the separated oil from the belt.
Features
115 volt, single phase, 50/60 Hz
heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt,
single phase, 50 Hz also available)
open, accessible oil-collecting tray with a convenient drain connector
"oil loving" oleophilic belt (purchased separately)
heavy-duty steel construction, with industrial-grade enamel paint
Benefits
fast, simple belt changing
low maintenance
lower hang roller that will not fall off in the machine sump even in turbulent conditions
Options
dewatering tray
portable kit
special length belts available on special order
special belt materials available for high temperature or pH applications on special order
SCROUNGER Jr Belts
all belts 1" [25mm] wide
24" [610mm]
32" [815mm]
44" [1120mm]
Machine Talk: A Handy Guide to a Clean Machine
SCROUNGER® Oil Skimmer
Effectively Remove Oil from Coolants and Washing Solutions
Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.
Tramp oil contributes to the growth and formation of:
coolant-destroying bacteria
undesirable residues on machine tools and workpieces
smoke and oil mist in shop atmospheres
These problems result in:
shortened coolant life
poor material removal rates
poor surface finish and size control
decreased tool and wheel life
Numerous devices ("floating ropes," wheels, and belts) have been developed over the years to remove "free floating" tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either "troublesome," high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations.
As a "belt-type" skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER Jr. uses the same "oil loving" belt, but uses a more compact scraper blade to strip the separated oil from the belt.
Features
115 volt, single phase, 50/60 Hz
heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt,
single phase, 50 Hz also available)
open, accessible oil-collecting tray with a convenient drain connector
"oil loving" oleophilic belt (purchased separately)
heavy-duty steel construction, with industrial-grade enamel paint
Benefits
fast, simple belt changing
low maintenance
lower hang roller that will not fall off in the machine sump even in turbulent conditions
Options
dewatering tray
portable kit
special length belts available on special order
special belt materials available for high temperature or pH applications on special order
SCROUNGER Belts (purchased separately)
all belts 3" [76mm] wide
two foot hang: total length 70" [1780mm]
three foot hang: total length 94" [2390mm]
four foot hang: total length 118" [3000mm]
six foot hang: total length 166" [4220mm]
Machine Talk: A Handy Guide to a Clean Machine
Sump Side Coalescer™
Simple to operate, lower-cost coalescer for smaller shops removes tramp oil even with large sumps
Features
15-gallon polypropylene settling tank with lid and clamp
includes GFI adapter
easily modified for sumps just 3" deep
Options
double-diaphragm models available for deep sump applications
larger electric pump unit for mounting higher on or further from the sump
Scrounger® Jr Oil Skimmer for automatic removal of tramp oil from tank
Specifications and Utilities
Process rate: 1 to 2 GPM (4 to 8 LPM)
Dimension of tank: 18" w x 23" h (457mm x 584mm)
Electric: 110 volt, single phase, 60Hz
Machine Talk: A Handy Guide to a Clean Machine
Tramp Oil Terminator™
Portable Centrifuge Unit for Removing Emulsified Tramp Oils
Developed to meet the needs of the small metalworking plant for a compact, portable, high-speed centrifuge, tramp oil separator, the Tramp Oil Terminator™ will process both water-miscible coolants and aqueous cleaners to remove free and emulsified tramp oils, providing clean and reusable coolants and cleaners. Removing tramp oils (hydraulic oils, way lubes or any undesirable oil) from coolants and cleaners removes a food source for bacteria, reduces undesirable residues, and reduces smoke and oil mist in the shop atmosphere.
Benefits
Extended life of coolants and cleaners
Improved machining
Longer tool life
Features
Compact and portable for machine tool sumps and parts washers
Simple operation
High-speed, disc-bowl centrifuge
Stainless-steel hood and bowl
Built-in clean fluid centripetal discharge pump
Easy dismantling of bowl for cleaning
Quick disconnects on feed and discharge
Strainer and 50 micron cleanable pre-filter
Air pump and floating skimmer for feed
Automatic shut off when tramp oil collection tank is full
